Venetian Blind Stacking Unit Upright Positioning Guide

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Solution Overview

Problem

Existing units for stacking slats on ladders in Venetian blind production often result in uprights being incorrectly positioned between slats, leading to quality and aesthetic issues due to the folding uprights' tendency to rotate inward, causing misalignment and shape memory problems.

Innovation Solution

A stacking unit with lateral containment means, comprising vertical guide planes that prevent uprights from folding transversely by guiding them parallel to the slats, ensuring correct positioning and reducing the risk of uprights being placed between slats during the stacking process.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If uprights are allowed to fold freely during the lifting process, then the folding mechanism is simple and flexible, but the uprights tend to rotate inward and position themselves between slats, causing misalignment and quality issues

Engineering Contradiction:
Improvefolding flexibilityVSAvoidupright positioning accuracy
Core Design Contradiction:
Ease of operationVSManufacturing precision

Solution Approach 1:

The patent introduces guide planes as intermediary elements between the uprights and the slats. These guide planes act as mediators that constrain the uprights' movement during folding, preventing them from rotating inward while still allowing the folding mechanism to operate. The guide planes are positioned to contact the uprights at specific points, guiding them to remain outside the slat stack without interfering with the essential folding action.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent extracts the constraint function from the folding mechanism itself and separates it into independent guide planes. Instead of making the folding mechanism complex with built-in constraints, the design removes the positioning function to separate guide elements that can be easily adjusted and maintained. This allows the folding mechanism to remain simple while achieving precise upright positioning through the external guide planes.

Inventive Principle:
Principle #2Taking out (Extraction)

2Manufacturing precision

If lateral containment means are added to guide uprights, then positioning precision is improved, but device complexity increases

Engineering Contradiction:
Improveupright positioning accuracyVSAvoidstacking unit structure
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The patent applies local quality by providing guidance only at the specific locations where uprights need constraint during folding. The guide planes are positioned locally at the critical zones where uprights tend to rotate inward, rather than providing continuous or comprehensive constraints throughout the entire structure. This localized approach achieves positioning precision without requiring complex mechanisms throughout the entire device.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent segments the guidance function into multiple independent guide planes rather than using a single complex constraint mechanism. Each guide plane handles a specific aspect of upright positioning, and they can be independently adjusted or replaced. This segmentation reduces overall device complexity by breaking down the guidance function into simple, modular elements that are easier to manufacture and maintain.

Inventive Principle:
Principle #1Segmentation

Data Source

PatentEP3561215B1Stacking unit of slats on a support ladder for the production of venetian blinds and method of stacking slats on a support ladder
Publication Date: 2022.07.20 DALLAN S R L CASTELFRANCO VENETO
  • EP3561215B1 patent drawingFigure 1~3
  • EP3561215B1 patent drawingFigure 4
  • EP3561215B1 patent drawingFigure 5

AI summary

The invention concerns a unit for stacking slats on a support ladder, comprising: - means 20 to guide a slat L along a longitudinal insertion lane X on an insertion plane m; - means 30 for positioning a ladder on a positioning plane p incident to the insertion plane m at an area of engagement 2 with the slats; - means 40 for associating the slat to the ladder at the area of engagement 2; and a loader 50, placed above the insertion plane m, within which, one at a time, the slats are progressively pushed, juxtaposed to each other, after being associated to the ladder. The stacking unit comprises means 11, 12 for laterally containing the movements of each of the two uprights P1, P2 of the ladder between two vertical guide planes V1, V2 that extend parallel to the longitudinal insertion lane. Each of the two vertical guide planes V1, V2 extend laterally to the lane X near one of the two side edges X1, X2 of the same lane, externally thereto.