Respiratory Vent Adaptor With HME for Stable Flow and Low Dead Space

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Solution Overview

Problem

Current respiratory pressure therapy systems face challenges with patient compliance due to uncomfortable, difficult-to-use, and aesthetically unappealing masks that fail to maintain effective seals, leading to reduced therapy effectiveness and increased costs.

Innovation Solution

A vent assembly for a respiratory pressure therapy system featuring a vent housing with an annular surface and a movable membrane that adjusts to maintain a constant vent flow rate across therapeutic pressures, combined with a patient interface that includes a seal-forming structure and positioning stabilizing elements to enhance comfort and seal integrity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If a patient uses a bi-level PAP machine with a cushion having a 15mm port, then the patient requires a 15mm-to-22mm adaptor to connect to standard elbow tubing, but this creates a risk of misalignment between the adaptor male connector and female connector

Engineering Contradiction:
Improvecompatibility with different cushion port sizesVSAvoidalignment accuracy between connectors
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The adaptor incorporates a male connector nested within a female connector, where the male connector is positioned inside the female connector body. This nested structure ensures proper alignment through physical guidance features including a ridge on the male connector that fits into a groove in the female connector, and a flared portion of the male connector that aligns with a corresponding groove in the female connector before insertion.

Inventive Principle:
Principle #7Nested doll (Nesting)

Solution Approach 2:

The adaptor serves as an intermediary component between the cushion port and the elbow tubing. The female connector receives the male connector from the cushion assembly, and the adaptor body provides alignment features that guide the male connector into proper position within the female connector, preventing misalignment that would occur with direct connection.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Adaptability or versatility

If the adaptor uses a standard 22mm female connector to connect to elbow tubing, then it is compatible with standard respiratory therapy equipment, but the internal volume of the adaptor adds dead space that may affect patient therapy

Engineering Contradiction:
Improvecompatibility with standard elbow tubingVSAvoiddead space volume in the adaptor
Core Design Contradiction:
Adaptability or versatilityVSQuantity of substance

Solution Approach 1:

The adaptor body is constructed from a thin-walled material that provides the necessary structural integrity while minimizing internal volume. The thin walls reduce the dead space within the adaptor body, allowing for better breath delivery to the patient while maintaining the structural strength needed to accommodate the connector interfaces and alignment features.

Inventive Principle:
Principle #30Flexible shells and thin films

3Reliability

If the adaptor is designed with alignment features such as a ridge and groove, then connector alignment is improved, but the device complexity increases

Engineering Contradiction:
Improvealignment accuracy between connectorsVSAvoidnumber of alignment features in the adaptor
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The adaptor incorporates asymmetric alignment features including a single ridge on the male connector that fits into a corresponding groove in the female connector. This asymmetric design provides unique orientation guidance that ensures proper alignment while maintaining relatively simple geometry. The flared portion of the male connector also provides asymmetric alignment with a groove in the female connector, ensuring correct positioning without requiring multiple complex features.

Inventive Principle:
Principle #4Asymmetry

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution improves patient compliance by reducing noise and discomfort, maintaining effective gas exchange, and simplifying the therapy system while minimizing power consumption and complexity.

Implementation Method 1

a movable membrane that adjusts to maintain a constant vent flow rate across therapeutic pressures

Methodology Applied
Scientific EffectPressure: Pressure Increase

Data Source

PatentEP3565623B1Vent adaptor for a respiratory therapy system
Publication Date: 2021.11.03 RESMED PTY LTD
  • EP3565623B1 patent drawingFigure 1A
  • EP3565623B1 patent drawingFigure 1B
  • EP3565623B1 patent drawingFigure 1C

AI summary

A vent assembly for a respiratory pressure therapy (RPT) system. The vent assembly may include a vent housing having a first orifice configured to receive the flow of pressurized gas from the RPT device and the vent housing having a plurality of holes to discharge pressurized gas to atmosphere; a vent housing connector having a second orifice configured to direct the flow of pressurized gas to the patient interface; and a heat and moisture exchanger (HME) comprising an HME housing and an HME material within the HME housing, wherein the vent housing and the vent housing connector are configured to be connected to, at least in part, form a cavity, and wherein the HME is positioned in the cavity when the vent assembly is assembled.