Vent Proving System for Back Draft Detection in Gas Appliances

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Solution Overview

Problem

Tightly sealed homes can lead to depressurization, causing back drafting of combustion products into the home through gas fired appliance vents, which existing systems fail to detect and prevent effectively.

Innovation Solution

A vent proving system that includes a sensor to monitor vent gas temperature, an electrical switch connected to a relay control, and a controller to determine and respond to back draft conditions by adjusting the vent damper operation, ensuring proper venting and preventing back drafting.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a thermal switch is used to shut off the boiler when drafting is improper, then the boiler can be protected from blocked vent conditions, but the system fails to detect back drafting caused by cold air entering through the vent in depressurized buildings

Engineering Contradiction:
Improveboiler shutdown reliabilityVSAvoidback draft detection capability
Core Design Contradiction:
ReliabilityVSDifficulty of detecting and measuring

Solution Approach 1:

A sensor is introduced as an intermediary device in the vent to detect air flow direction and temperature. This sensor acts as a mediator between the venting system and the control system, providing direct measurement of back draft conditions that the thermal switch alone cannot detect. The sensor sends signals to the controller, enabling the system to distinguish between blocked vent conditions and back draft conditions caused by building depressurization.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Loss of energy

If the home is sealed tighter to reduce air leakage, then energy efficiency is improved, but the building becomes depressurized causing back drafting of combustion products

Engineering Contradiction:
Improveair leakage lossVSAvoidback draft hazard
Core Design Contradiction:
Loss of energyVSObject-affected harmful factors

Solution Approach 1:

The system implements feedback by continuously monitoring vent conditions through the sensor and adjusting the damper position accordingly. When back draft is detected (cold air flowing into the vent), the controller receives feedback from the sensor and automatically adjusts the damper to prevent further back drafting. This closed-loop feedback mechanism allows the system to maintain safe operation while preserving the tight building envelope for energy efficiency.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The damper is made dynamic and adjustable rather than fixed. The controller can modulate the damper position in real-time based on sensor input, allowing the system to adapt to changing building pressure conditions. This dynamic adjustment capability enables the system to compensate for building depressurization effects while maintaining proper venting when conditions are favorable.

Inventive Principle:
Principle #15Dynamics

3Object-affected harmful factors

If a sensor and controller system is added to detect back draft conditions, then back draft prevention capability is improved, but device complexity increases

Engineering Contradiction:
Improveback draft preventionVSAvoidvent proving system complexity
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

The system is designed to be relatively self-service by using a simple sensor that directly measures vent conditions and a controller that automatically processes the sensor signal and actuates the damper without requiring manual intervention. The system self-regulates based on environmental conditions, reducing the need for complex control logic or user involvement while maintaining effective back draft prevention.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Effectively monitors and prevents back drafting by ensuring the vent damper opens or closes based on vent temperature, maintaining safe and efficient operation of gas fired appliances.

Implementation Method 1

a sensor for sensing a variable in the vent representing air flow direction in the vent

Methodology Applied
Scientific EffectTemperature sensing:

Implementation Method 2

A controller is operatively connected to the sensor, the electrical switch and to the relay control. The controller determines if a back draft condition is present in the vent when the gas burner is on and selectively operates the electrical switch to signal the relay control if a back draft condition is present

Methodology Applied
Scientific EffectDamper actuation:

Data Source

PatentUS10386093B2Vent proving system
Publication Date: 2019.08.20 FIELD CONTROLS LLC
  • US10386093B2 patent drawing
  • US10386093B2 patent drawing
  • US10386093B2 patent drawing

AI summary

A vent proving system is described for use with a gas fired appliance. The gas fired appliance includes a gas burner, a vent damper for selectively opening or closing an exhaust vent from the gas fired appliance and a relay control for operatively controlling the vent damper and the gas burner to open the damper if the gas burner is on. The vent proving system comprises a sensor for sensing a variable in the vent representing air flow direction in the vent. An electrical switch is connected in series between the relay control and the vent damper. A controller is operatively connected to the sensor, the electrical switch and to the relay control.