Needleless Connector Cap Vented Design for Airway Safety

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Solution Overview

Problem

Current needleless connector caps do not allow air to pass around the cap if it becomes lodged in a patient's airway, potentially blocking the airway and reducing the time available for removal.

Innovation Solution

The cap design includes one or more vents that allow air to pass through, even if the cap is completely concentric with the windpipe, and a support structure that keeps the vents from contacting the windpipe or becoming clogged.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the cap is designed to seal the needleless connector to prevent contamination, then infection prevention is improved, but airway blockage risk increases if the cap becomes lodged in the patient's throat

Engineering Contradiction:
Improveinfection preventionVSAvoidairway blockage risk
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The cap is divided into two separate housings: an inner housing that seals the needleless connector to prevent contamination, and an outer housing that provides a vented pathway around the cap. This segmentation allows the cap to maintain sealing functionality while creating a separate air passage that prevents airway blockage if the cap becomes lodged in the patient's throat.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The support structure acts as an intermediary element between the inner and outer housings, maintaining the vented pathway open and preventing it from contacting the windpipe. This intermediary structure ensures that air can pass around the cap even when the cap is concentric with the windpipe, while still allowing the inner housing to provide effective sealing.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Ease of operation

If the cap is made small to fit pediatric patients, then ease of use is improved, but the cap can become lodged in the airway more easily

Engineering Contradiction:
Improveease of useVSAvoidairway blockage risk
Core Design Contradiction:
Ease of operationVSObject-affected harmful factors

Solution Approach 1:

The cap is divided into two separate housings: an inner housing that seals the needleless connector to prevent contamination, and an outer housing that provides a vented pathway around the cap. This segmentation allows the cap to maintain sealing functionality while creating a separate air passage that prevents airway blockage if the cap becomes lodged in the patient's throat.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The vented pathway and support structure are built into the cap design beforehand to prevent the harmful effect of airway blockage. The support structure proactively keeps the vented pathway open and positioned away from the windpipe, preventing the cap from blocking the airway even when it becomes lodged in pediatric patients.

Inventive Principle:
Principle #9Preliminary anti-action

3Reliability

If the cap is designed to lock securely to prevent accidental removal, then reliability is improved, but the cap cannot be removed quickly in emergency situations

Engineering Contradiction:
Improvesecure lockingVSAvoidremoval time
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The locking mechanism is designed to be dynamic rather than static - it provides secure locking during normal use but can be quickly released when needed. The support structure and vented pathway remain functional during the locking state, allowing air to pass around the cap while maintaining secure attachment to the needleless connector.

Inventive Principle:
Principle #15Dynamics

Data Source

PatentUS12337135B2Connector cap with safety vent
Publication Date: 2025.06.24 BECTON DICKINSON & CO
  • US12337135B2 patent drawing
  • US12337135B2 patent drawing
  • US12337135B2 patent drawing

AI summary

A needleless connector caps is provided with one or more vents allowing air to pass around the cap, for example in a case where a cap may be accidentally lodged in a position completely concentric with a patient's throat. Configuration of structural elements making up a cap exterior can provide one or more openings or channels in the cap that remain unblocked and extend from the base to the top side of the cap forming one or more vents allowing air to pass through the cap.