Vented Implantable Drug Delivery Device Gas Management

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Solution Overview

Problem

Implantable drug-delivery devices face challenges in precisely controlling pressure and gas management, leading to inaccurate drug delivery and refilling issues due to excess gas buildup, which is exacerbated by limited space and access in biomedical implants.

Innovation Solution

A selectively permeable membrane structure integrated into the outer shell of the device, allowing gas to escape while preventing liquid intrusion, with a membrane and support layer design that discourages tissue ingrowth and ensures biocompatibility and mechanical strength.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If a gas-driven actuation mechanism is used to drive medicament from the reservoir, then drug delivery is enabled, but excess gas accumulates in the reservoir and device regions causing pressure buildup that interferes with smooth drug administration

Engineering Contradiction:
Improvedrug delivery capabilityVSAvoidpressure control accuracy
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The patent employs a gas-permeable membrane with controlled porosity that allows excess gas to escape from the reservoir while maintaining structural integrity. The membrane's porous structure enables selective gas permeability, resolving the contradiction by providing a passive venting mechanism that maintains reliable pressure control without compromising drug delivery capability.

Inventive Principle:
Principle #31Porous materials

Solution Approach 2:

The gas-permeable membrane acts as an intermediary component between the gas-driven actuation mechanism and the drug reservoir. It mediates the interaction by allowing gas to pass through while preventing liquid drug leakage, thus enabling the gas-driven mechanism to function reliably without causing pressure buildup that would interfere with smooth drug administration.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Volume of moving object

If the device is miniaturized for implantation, then space efficiency is improved, but the limited physical space and access make pressure regulation more difficult and exacerbate gas management problems

Engineering Contradiction:
Improvedevice sizeVSAvoidpressure regulation complexity
Core Design Contradiction:
Volume of moving objectVSDevice complexity

Solution Approach 1:

The gas-permeable membrane provides a self-service solution for pressure regulation in the miniaturized device. Instead of requiring complex active pressure control mechanisms that would increase device complexity, the passive membrane automatically regulates pressure by allowing excess gas to escape, thus maintaining simple device architecture while enabling effective pressure management in the constrained implantable space.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The patent utilizes a thin film gas-permeable membrane that can be integrated into the miniaturized device structure. This flexible thin film approach allows the device to maintain its compact size while providing effective gas management, resolving the contradiction between miniaturization and pressure regulation complexity.

Inventive Principle:
Principle #30Flexible shells and thin films

3Ease of operation

If compliant reservoir walls are used to minimize dead volumes and provide ease in handling during refilling, then refilling ease is improved, but excess gas accumulating in the perimeter creates differential pressure that can prevent refilling from proceeding to completion

Engineering Contradiction:
Improverefilling easeVSAvoidrefilling completeness
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The gas-permeable membrane extracts excess gas from the reservoir perimeter during the refilling process. By providing a continuous path for gas escape, the membrane prevents differential pressure buildup that would otherwise prevent refilling completion, thus ensuring both ease of operation and reliability of the refilling process.

Inventive Principle:
Principle #2Taking out (Extraction)

4Object-generated harmful factors

If a gas-permeable outer shell is used to expel excess gas, then gas venting is improved, but material choice and fabrication complexity increase and mechanical strength of the surface is compromised

Engineering Contradiction:
Improveexcess gas accumulationVSAvoidsurface mechanical strength
Core Design Contradiction:
Object-generated harmful factorsVSStrength

Solution Approach 1:

The patent employs a gas-permeable membrane with controlled porosity that balances gas venting capability with mechanical strength requirements. The porous structure is designed to provide sufficient gas permeability while maintaining the mechanical integrity needed for implantable devices, thus resolving the contradiction between gas expulsion effectiveness and surface mechanical strength.

Inventive Principle:
Principle #31Porous materials

Solution Approach 2:

The gas-permeable membrane may be constructed as a composite material that combines gas-permeable properties with mechanical strength enhancement. This composite approach allows the device to effectively vent excess gas while maintaining the required mechanical strength, avoiding the compromise that would result from using simple gas-permeable materials.

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The membrane structure effectively vents excess gas, maintaining pressure equilibrium and enabling smooth drug delivery and refilling by preventing tissue ingrowth and ensuring efficient gas permeability without compromising mechanical integrity.

Implementation Method 1

a membrane structure comprising a gas-permeable membrane and at least one support layer attached thereto. The membrane structure is permeable to gas but not to liquid

Methodology Applied
Scientific EffectGas permeability: Permeation

Data Source

PatentUS9956340B2Vented implantable drug-delivery device and related methods
Publication Date: 2018.05.01 MINIPUMPS LLC
  • US9956340B2 patent drawing
  • US9956340B2 patent drawing
  • US9956340B2 patent drawing

AI summary

An implantable device has an outer shell that includes an aperture through the housing of the device and, spanning the aperture, a membrane structure permeable to gas but not to liquid. In this way, excess gas may be vented from the device. The membrane and aperture are designed to discourage or even prevent tissue ingrowth.