Vented Keyboard Carrier for Heat Dissipation and Spill Protection

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Portable information handling systems face challenges in efficiently managing heat and maintaining functionality, particularly due to the accumulation of heat from components like processors and graphics devices, which can lead to reduced performance and potential damage from liquid spills.

Innovation Solution

A vented keyboard assembly with a keyboard carrier featuring a venting portion comprising multiple apertures beneath the keys, designed to enhance airflow and facilitate heat dissipation, while also incorporating a mesh component for spill resistance and an adhesive to secure the mesh over the apertures.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a traditional solid keyboard assembly is used, then liquid spill resistance is improved, but heat dissipation capability deteriorates

Engineering Contradiction:
Improveliquid spill resistanceVSAvoidheat dissipation capability
Core Design Contradiction:
ReliabilityVSTemperature

Solution Approach 1:

The keyboard carrier incorporates a venting portion with multiple venting apertures that allow heat to pass through while maintaining structural integrity. This porous-like structure enables thermal ventilation without compromising the keyboard's protective function against liquid spills.

Inventive Principle:
Principle #31Porous materials

Solution Approach 2:

A mesh component is introduced as an intermediary element positioned over the venting apertures. The mesh allows heat to pass through while blocking liquid spills, effectively mediating between the conflicting requirements of heat dissipation and liquid protection.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Temperature

If venting apertures are added to the keyboard carrier, then heat dissipation capability is improved, but liquid spill resistance deteriorates

Engineering Contradiction:
Improveheat dissipation capabilityVSAvoidliquid spill resistance
Core Design Contradiction:
TemperatureVSReliability

Solution Approach 1:

The mesh component serves as a mediator that is positioned over the venting apertures in the keyboard carrier. It allows thermal energy to pass through while physically blocking liquid spills, thus resolving the contradiction between heat dissipation and liquid protection.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The solution combines the keyboard carrier material with a mesh material to create a composite structure. This composite enables both functions: the carrier provides structural support and venting apertures for heat dissipation, while the mesh layer provides liquid spill resistance.

Inventive Principle:
Principle #40Composite materials

3Reliability

If a mesh component is added over the venting apertures, then liquid spill resistance is improved, but device complexity increases

Engineering Contradiction:
Improveliquid spill resistanceVSAvoidkeyboard assembly complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The mesh component is integrated with the keyboard carrier assembly, merging two functional elements (venting and liquid protection) into a single unified structure. This reduces the need for separate components and simplifies the overall assembly process.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The mesh component performs multiple functions simultaneously: it blocks liquid spills while allowing heat to pass through, and it also serves as a structural element of the keyboard assembly. This multi-functionality reduces the need for additional specialized components.

Inventive Principle:
Principle #6Universality (Multi-functionality)

4Temperature

If the keyboard assembly is designed with venting portion and mesh component, then manufacturing complexity increases, but heat dissipation and liquid spill resistance are improved

Engineering Contradiction:
Improveheat dissipation capabilityVSAvoidmanufacturing complexity
Core Design Contradiction:
TemperatureVSEase of manufacture

Solution Approach 1:

The keyboard assembly is segmented into distinct functional components: the keyboard carrier with integrated venting apertures, the mesh component, and the adhesive layer. This segmentation allows each component to be manufactured separately using optimized processes and then assembled, reducing overall manufacturing complexity.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The venting portion is integrated directly into the keyboard carrier structure, merging the carrier and venting functions into a single manufactured component. This eliminates the need for separate venting components and reduces assembly steps.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The vented keyboard assembly effectively dissipates heat from heat-generating components and prevents liquid damage, ensuring the portable information handling system operates efficiently and remains functional, passing spill tests and maintaining performance.

Implementation Method 1

designed to enhance airflow and facilitate heat dissipation

Methodology Applied
Scientific EffectAirflow: Convection

Implementation Method 2

incorporating a mesh component for spill resistance

Methodology Applied
Scientific EffectPhysical barrier: Filter (physical)

Data Source

PatentUS11507154B2Thermal venting in keyboard of a portable information handling system
Publication Date: 2022.11.22 DELL PROD LP
  • US11507154B2 patent drawing
  • US11507154B2 patent drawing
  • US11507154B2 patent drawing

AI summary

A keyboard assembly for a portable information handing system. The keyboard assembly includes a plurality of keys, the plurality of keys being arranged in a typewriter style layout to allow a user to enter text content into the portable information handling system; and, a keyboard carrier, the plurality of keys being mounted to the keyboard carrier, the keyboard carrier determining when a key of the plurality of keys is actuated and generating information regarding the key of the plurality of keys, the keyboard carrier comprising a venting portion, the venting portion being located beneath a set of keys of the plurality of keys, the venting portion comprising a plurality of venting apertures.