Vented Sensor Pod Housing for Heat and Freeze Control

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Solution Overview

Problem

Vehicles equipped with sensor pods face issues due to heat buildup and weather conditions such as ice, snow, and fog, which interfere with the operation of sensors and cameras, leading to reduced visibility and navigation accuracy.

Innovation Solution

A vented sensor pod system with adjustable vents that can open or close to regulate temperature and manage heat buildup, using passive or active actuators to control airflow based on predetermined conditions, thereby maintaining or releasing heat as needed.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-affected harmful factors

If the sensor pod housing is sealed to protect sensors from weather conditions, then protection from ice, snow, and fog is improved, but heat buildup from sensors causes overheating

Engineering Contradiction:
Improveprotection from weather conditionsVSAvoidheat buildup
Core Design Contradiction:
Object-affected harmful factorsVSTemperature

Solution Approach 1:

The patent employs a sealed sensor pod housing that acts as a protective enclosure, similar to a flexible shell, to shield sensors from adverse weather conditions including ice, snow, and fog. This sealed structure maintains environmental protection while the venting system manages thermal conditions.

Inventive Principle:
Principle #30Flexible shells and thin films

Solution Approach 2:

The venting system utilizes phase transition principles by allowing controlled opening and closing of vents to transition between sealed (protective) and vented (cooling) states. This enables the system to switch between protection mode and temperature regulation mode based on operational conditions.

Inventive Principle:
Principle #36Phase transitions

2Temperature

If vents are opened to release heat from the sensor pod, then overheating is prevented, but cold air intake may cause freezing in cold weather

Engineering Contradiction:
Improveheat releaseVSAvoidfreezing risk
Core Design Contradiction:
TemperatureVSObject-affected harmful factors

Solution Approach 1:

The venting system is designed to be dynamic rather than static, with vents that can automatically open or close based on real-time temperature conditions. This dynamic adjustment allows the system to release heat when overheating occurs while preventing cold air intake when freezing risks exist, optimizing thermal management across varying environmental conditions.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system incorporates temperature sensing and control logic that monitors internal sensor pod temperature and automatically adjusts vent positions accordingly. When temperature exceeds thresholds, vents open to release heat; when temperatures approach freezing points, vents close to prevent cold air intake, creating a feedback-based thermal management system.

Inventive Principle:
Principle #23Feedback

3Temperature

If a venting system is added to manage heat, then temperature regulation is improved, but device complexity increases

Engineering Contradiction:
Improvetemperature regulationVSAvoidventing system complexity
Core Design Contradiction:
TemperatureVSDevice complexity

Solution Approach 1:

The venting system is designed to operate autonomously using passive thermal expansion mechanisms and automatic temperature-responsive control. The vents self-regulate based on internal temperature conditions without requiring complex active control systems, reducing overall device complexity while maintaining effective temperature regulation.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The system utilizes parameter changes in vent positioning (open/closed/intermediate positions) in response to temperature parameter changes. This simple parameter-based control approach enables effective temperature regulation through discrete vent position adjustments rather than complex continuous control mechanisms.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system effectively manages heat and weather-related interference, ensuring consistent sensor operation by preventing overheating or freezing, thus enhancing navigation accuracy and reliability.

Implementation Method 1

a vent configured to selectively release or maintain heat within the sensor pod housing

Methodology Applied
Scientific EffectHeat transfer: Convection

Data Source

PatentUS12504502B2Vented sensor pod systems and method of regulating a temperature of a sensor pod on an autonomous vehicle
Publication Date: 2025.12.23 KODIAK ROBOTICS INC
  • US12504502B2 patent drawing
  • US12504502B2 patent drawing
  • US12504502B2 patent drawing

AI summary

A vented sensor pod system includes a sensor pod housing, one or more sensors located within the sensor pod housing, and one or more vents coupled to the sensor pod housing, the vent configured to selectively release or maintain heat within the sensor pod housing.