Base Floor With Ventilated Air Flow Paths

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Solution Overview

Problem

Existing base floor construction methods, such as ground-supported slabs and timber-framed ventilating floors, face issues like mold and moisture problems due to inadequate ventilation and high construction costs, with ground-supported slabs drying slowly and timber-framed ones providing a conducive environment for microbes and molds.

Innovation Solution

A base floor design incorporating corrugated metal sheets with angled layers to create air flow paths, combined with a non-woven fabric and hardened sealing compound, which allows for ventilation and faster drying, while also incorporating thermal insulation and edge supports for structural integrity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If ground-supported slabs are used, then construction costs are reduced and ease of fabrication is improved, but drying time is extended and mold problems occur due to inadequate ventilation

Engineering Contradiction:
Improveease of fabricationVSAvoiddrying time
Core Design Contradiction:
Ease of manufactureVSLoss of time

Solution Approach 1:

The base floor is segmented into an upper slab and a lower ventilating structure with separate functional zones. The lower part includes air intake openings at the bottom surface and air outlet openings at the side surfaces, creating distinct ventilation pathways that allow moisture to escape while maintaining structural integrity.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

A ventilating structure acts as an intermediary between the ground and the upper slab. This intermediate layer provides ventilation channels that facilitate moisture removal from the slab, preventing direct contact between the slab and moisture-prone ground while enabling controlled drying.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Ease of manufacture

If ground-supported slabs are used, then construction simplicity is improved, but mold and indoor air problems occur due to lack of underside ventilation

Engineering Contradiction:
Improveconstruction simplicityVSAvoidmold and indoor air problems
Core Design Contradiction:
Ease of manufactureVSObject-affected harmful factors

Solution Approach 1:

The harmful moisture and air stagnation are extracted from the base floor system by introducing dedicated ventilation openings. Air intake openings at the bottom surface and air outlet openings at the side surfaces create pathways that actively remove moisture-laden air, preventing mold formation.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

Ventilation channels are integrated into the lower part of the base floor to create pneumatic pathways for air flow. These channels enable continuous air circulation through the base floor structure, facilitating moisture removal and preventing the development of mold and indoor air quality issues.

Inventive Principle:
Principle #29Pneumatics and hydraulics

3Reliability

If timber-framed ventilating base floors are used, then ventilation functionality is improved, but construction costs increase and moisture condensation occurs in timber structures

Engineering Contradiction:
Improveventilation functionalityVSAvoidmoisture condensation and microbial growth
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The material parameter of the ventilating structure is changed from timber to concrete. This parameter change eliminates the moisture condensation problem inherent in timber structures, as concrete does not provide the same favorable conditions for microbial growth and moisture accumulation.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The base floor is constructed as a composite structure with an upper concrete slab and a lower concrete ventilating structure. This composite design maintains ventilation functionality while using moisture-resistant materials that do not support microbial growth, unlike timber-framed constructions.

Inventive Principle:
Principle #40Composite materials

4Reliability

If hollow-core slabs are used for ventilating base floors, then ventilation is provided, but construction costs are high and structural moisture exhaustion time is extended

Engineering Contradiction:
ImproveventilationVSAvoidconstruction complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The ventilating structure uses standard concrete construction materials and methods rather than expensive hollow-core slabs. The lower part is constructed using conventional concrete techniques with integrated ventilation openings, providing effective ventilation at lower cost and with simpler construction procedures.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution provides a moisture-secure, cost-effective, and mold-proof base floor that accelerates drying and reduces construction time, addressing the limitations of prior methods by enhancing ventilation and structural durability.

Implementation Method 1

Air can thus flow along flow paths between the first and second surface and exit from between the surfaces through apertures opening to the end edges and/or side edges of the base floor

Methodology Applied
Scientific EffectAir flow: Convection

Implementation Method 2

thermal insulation material between the first and second surface

Methodology Applied
Scientific EffectThermal insulation: Thermal Insulation

Data Source

PatentEP3423646B1Base floor of a building and a method for construction of a base of a building
Publication Date: 2020.11.25 POHJOLAN TILAELEMENTTI OY
  • EP3423646B1 patent drawingFigure 1a~1b
  • EP3423646B1 patent drawingFigure 2

AI summary

The invention relates to a base floor of a building, which comprises a load bearing slab formed onto a compacted and levelled soil layer (50) or onto a hard thermal insulation layer (24) formed onto the surface of a compacted and levelled soil layer (50). The bearing slab comprises a first surface (16a) positioned against the soil layer or thermal insulation layer and a second surface (16b) at a distance from the first surface, with a thin sheet structure comprising air flow paths parallel to the first and second surface between the first and second surface. Air can thus flow along the flow paths between the first and second surface and exit from between the surfaces through apertures opening to the end edges and/or side edges of the base floor.