Ventilated Structural Panels With Spacing Elements

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Solution Overview

Problem

Existing sheathing materials for roofs, walls, and floors lack integrated ventilation systems, which are complex, costly, and do not provide sufficient structural strength, making them commercially unfeasible.

Innovation Solution

A ventilated structural panel composed of two sheets with spacing structural elements that attach them, allowing for ventilation while increasing strength, using readily available materials and conventional attachment methods, such as nailing or adhesives, to create a panel that is semi-permeable to gases and liquids.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional sheathing materials are used, then structural strength is provided, but integrated ventilation is not achieved

Engineering Contradiction:
Improvestructural strengthVSAvoidintegrated ventilation
Core Design Contradiction:
ReliabilityVSAdaptability or versatility

Solution Approach 1:

The sheathing panel is segmented into multiple layers with spacing elements creating ventilation channels between them. This segmentation allows the panel to simultaneously provide structural strength through the layered construction and integrated ventilation through the created channels, resolving the contradiction between structural reliability and ventilation adaptability.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The ventilation channels are nested within the sheathing panel structure itself, with spacing elements positioned between layers to create air flow paths. This nesting allows the ventilation system to be integrated within the structural panel without compromising either function, enabling both structural strength and ventilation capability.

Inventive Principle:
Principle #7Nested doll (Nesting)

2Adaptability or versatility

If ventilation systems are incorporated into sheathing, then ventilation capability is improved, but structural strength is reduced

Engineering Contradiction:
Improveventilation capabilityVSAvoidstructural strength
Core Design Contradiction:
Adaptability or versatilityVSStrength

Solution Approach 1:

By segmenting the panel into multiple layers with spacing elements, the structure maintains strength through the distributed layered construction while creating ventilation channels. The segmentation allows both functions to coexist without compromising structural integrity.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The sheathing panel uses composite construction with multiple layers and spacing elements to create a structure that provides both structural strength and ventilation capability. The composite nature of the panel allows it to achieve properties that neither a solid panel nor a simple ventilation structure could provide alone.

Inventive Principle:
Principle #40Composite materials

3Adaptability or versatility

If complex ventilation systems are proposed, then ventilation function is achieved, but manufacturing cost and complexity increase

Engineering Contradiction:
Improveventilation functionVSAvoidsystem complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The ventilation function is merged with the sheathing panel structure itself, eliminating the need for separate ventilation systems. The spacing elements and layered construction that provide structural function also create ventilation channels, combining structural and ventilation functions into a single integrated component.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The sheathing panel is designed to serve multiple functions: structural support, ventilation, and potentially insulation mounting. The same structural elements that provide strength also create ventilation channels, giving the panel universal applicability without requiring additional specialized components.

Inventive Principle:
Principle #6Universality (Multi-functionality)

4Adaptability or versatility

If additional ventilation components are added, then ventilation performance is improved, but material quantity and cost increase

Engineering Contradiction:
Improveventilation performanceVSAvoidmaterial quantity
Core Design Contradiction:
Adaptability or versatilityVSQuantity of substance

Solution Approach 1:

The ventilation channels are merged with the sheathing panel structure, using the same materials and construction elements that provide structural function. This eliminates the need for additional ventilation-specific materials, achieving ventilation performance without increasing material quantity.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The sheathing panel materials serve dual purposes: providing structural strength and creating ventilation channels. This multi-functionality allows the same material quantity to achieve both structural and ventilation goals, avoiding the need for additional materials dedicated solely to ventilation.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentUS8635822B2Ventilated structural panels and method of construction with ventilated structural panels
Publication Date: 2014.01.28 INNOVATIVE STRUCTURAL BUILDING PRODUCTS LLC
  • US8635822B2 patent drawing
  • US8635822B2 patent drawing
  • US8635822B2 patent drawing

AI summary

A ventilated structural panel comprising a first sheet, having edges that define a horizontal axis with a first horizontal edge and a second horizontal edge, and vertical axis with a first vertical edge and a second vertical edge, a second sheet being of substantially the same planar dimensions as the first sheet and having edges that define a horizontal axis and vertical axis, with a first horizontal edge and a second horizontal edge and a first vertical edge and a second vertical edge, the first and the second sheet being parallel in plane and matched in at least one of the vertical axis and the horizontal axis, a plurality of spacing structural elements, formed integrally with at least one of the first and the second sheet, fixedly attaching the first sheet to the second sheet, such that the yield strength of the combined panel is greater than the combined individual yield strengths of the first and the second sheet; and the plurality of spacing structural elements being arranged such that a plurality of unobstructed pathways are created for air to move from at least one edge of the panel to at least one of an opposite and an adjacent edge of the panel, and being arranged to provide integral ventilation through the materials and between the first and the second sheet.