Ventilation Damper Auto-Calibration for Stable Outside Airflow

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Solution Overview

Problem

Demand control ventilation systems in HVAC systems often fail to maintain optimal calibration over time due to complex commissioning processes and changing environmental conditions, leading to inefficiencies and increased energy usage.

Innovation Solution

Incorporating a controller that automatically executes a calibration algorithm to adjust damper positions and store optimal calibration settings in memory, ensuring the system operates efficiently under changing conditions.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If manual calibration during commissioning is performed, then initial system setup is completed, but the system becomes complex and time-consuming for installation technicians

Engineering Contradiction:
Improveease of calibrationVSAvoidcalibration complexity
Core Design Contradiction:
Ease of manufactureVSDevice complexity

Solution Approach 1:

The system performs automatic calibration without requiring technician intervention. The controller autonomously executes calibration algorithms, adjusting damper positions based on sensor feedback to achieve optimal airflow conditions, thereby eliminating the complexity and time requirements of manual calibration procedures

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The system performs calibration automatically during commissioning and periodically thereafter without requiring technician presence. This preliminary and recurring automatic action ensures the system is always calibrated optimally without adding complexity to the installation process

Inventive Principle:
Principle #10Preliminary action

2Reliability

If manual calibration is performed during commissioning, then initial calibration is achieved, but calibration becomes suboptimal over time as environmental conditions change

Engineering Contradiction:
Improvecalibration accuracyVSAvoidtime to recalibration
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The system continuously monitors environmental conditions and airflow parameters using sensors, and uses this feedback to automatically adjust damper positions and maintain optimal calibration. This closed-loop feedback mechanism ensures calibration accuracy is maintained over time without requiring manual recalibration

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The system performs automatic calibration at scheduled intervals and when triggered by specific conditions, ensuring calibration accuracy is maintained over time without requiring continuous manual intervention or causing system downtime

Inventive Principle:
Principle #19Periodic action

3Ease of operation

If the system operates without automatic calibration, then simple operation is maintained, but energy consumption increases due to suboptimal performance

Engineering Contradiction:
Improveoperation simplicityVSAvoidenergy consumption
Core Design Contradiction:
Ease of operationVSLoss of energy

Solution Approach 1:

The system automatically monitors its own performance and adjusts damper positions to optimize energy efficiency without requiring user intervention. This self-service capability maintains operational simplicity while preventing energy waste that would occur with suboptimal calibration

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The system uses sensor feedback to continuously monitor energy consumption patterns and adjusts ventilation rates and damper positions accordingly, maintaining optimal energy efficiency automatically without complicating user operation

Inventive Principle:
Principle #23Feedback

Data Source

PatentUS9500382B2Automatic calibration of a demand control ventilation system
Publication Date: 2016.11.22 HONEYWELL INTERNATIONAL INC
  • US9500382B2 patent drawing
  • US9500382B2 patent drawing
  • US9500382B2 patent drawing

AI summary

Methods and systems for automatically calibrating one or more damper positions of a demand control ventilation system are disclosed. In one illustrative embodiment, a demand control ventilation system includes a damper for controlling a flow of outside air into a building. A controller may be programmed to automatically execute a calibration algorithm from time to time to calibrate one or more calibration damper positions such that a predetermined flow of outside air is drawn through the damper and into the building at each of the one or more calibration damper positions. This calibration can, in some instances, help increase the efficiency and/or utility of the demand control ventilation system.