Ventilation Plates for Uniform Cooling in Energy Storage Containers

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Solution Overview

Problem

Current energy storage container ventilation systems suffer from uneven air distribution and temperature inconsistencies among battery racks, leading to inefficient cooling and potential safety hazards due to the complexity of air duct designs and inertia-induced cold air accumulation.

Innovation Solution

The energy storage container ventilation system employs ventilation plates with adjustable structures and orientations at the interface between air ducts and battery boxes to control air intake volume, ensuring uniform cooling across all batteries by fine-tuning the number and arrangement of ventilation holes and using shielding sheets to adjust ventilation areas, thereby reducing temperature differences.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Area of stationary object

If a single air conditioner is used to cool multiple columns of battery racks, then the cooling coverage is improved, but the air volume distribution among battery racks becomes uneven

Engineering Contradiction:
Improvecooling coverageVSAvoidair volume distribution uniformity
Core Design Contradiction:
Area of stationary objectVSManufacturing precision

Solution Approach 1:

The patent divides the air duct system into multiple independent air ducts, with each air duct serving a specific battery rack. This segmentation allows independent control of air volume for each rack, resolving the uneven distribution problem while maintaining comprehensive cooling coverage through centralized air conditioner operation.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent implements local quality control by equipping each air duct with adjustable air volume control components (such as dampers or adjustable outlets). This enables localized adjustment of air flow to each battery rack according to its specific cooling requirements, achieving uniform air volume distribution across all racks while using a single central air conditioner.

Inventive Principle:
Principle #3Local quality

2Manufacturing precision

If stepped or divergent air ducts are designed to evenly distribute air, then the air distribution uniformity is improved, but the structural complexity increases

Engineering Contradiction:
Improveair distribution uniformityVSAvoidair duct structure complexity
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

Instead of designing complex stepped or divergent air duct structures, the patent segments the air distribution system into multiple simple, straight air ducts. Each duct is equipped with independent air volume control components, achieving uniform air distribution through controlled flow regulation rather than geometric complexity.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent changes the control parameter from geometric shape (stepped or divergent duct designs) to flow parameters (air volume control through dampers or adjustable outlets). This allows simple duct structures to achieve uniform air distribution by adjusting flow rates to match each battery rack's cooling requirements.

Inventive Principle:
Principle #35Parameter changes

3Temperature

If cold air flows in from the top of battery rack, then the cooling effect is improved, but cold air accumulates on the bottom due to inertia causing uneven cooling

Engineering Contradiction:
Improvecooling effectVSAvoidtemperature uniformity
Core Design Contradiction:
TemperatureVSManufacturing precision

Solution Approach 1:

The patent introduces dynamic adjustment capabilities through air volume control components in each air duct. These components can be adjusted based on actual temperature measurements and cooling demands, allowing the system to adaptively compensate for cold air accumulation effects and maintain uniform temperature distribution throughout each battery rack.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent implements feedback control by monitoring temperatures in battery racks and adjusting air volume control components accordingly. Temperature sensors detect hot spots or uneven cooling patterns, and the control system adjusts damper positions or outlet openings to redistribute cold air flow, eliminating accumulation effects and achieving uniform temperature distribution.

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution achieves uniform cooling effects across energy storage batteries, prolongs their service life, and simplifies the air duct structure, reducing production costs and eliminating the need for complex designs.

Implementation Method 1

The air conditioner is configured to generate cold air... the cold air flows into the energy storage container through the air duct... to cool the energy storage battery

Methodology Applied
Scientific EffectHeat transfer: Conduction (thermal)

Implementation Method 2

a connecting part of each battery box and the air duct is provided with a ventilation plate with the same or different structure... control an air intake volume of each battery box

Methodology Applied
Scientific EffectFluid flow control:

Data Source

PatentUS11581598B2Ventilation system of energy storage container and energy storage container
Publication Date: 2023.02.14 SUNGROW POWER SUPPLY CO LTD
  • US11581598B2 patent drawing
  • US11581598B2 patent drawing
  • US11581598B2 patent drawing

AI summary

An energy storage container ventilation system and an energy storage container are provided according to the present disclosure. The ventilation system includes an air conditioner, an air duct, and multiple columns of battery racks, and each battery rack includes multiple lines of battery boxes, and an air outlet of the air conditioner is communicated with the air duct, a communicating part of each battery box and the air duct is provided with a ventilation plate with the same structure or different structures. The energy storage container ventilation system of the present disclosure uses an air conditioner to dissipate heat. Ventilation plates are provided at communicating parts of the air duct and each battery box. The structure of each ventilation plate is the same or different, so as to control an air intake volume flowing into each battery box.