Venting Tank Bypass Structure for Low-Pressure-Drop Degassing

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing venting tanks in motor vehicle cooling systems face challenges in efficiently degassing heat transfer fluids while maintaining optimal circulation pressure, often resulting in increased pressure drops and potential system inefficiencies.

Innovation Solution

The proposed venting tank incorporates a bypass structure that separates inlet and outlet channels, allowing part of the heat transfer fluid to bypass the degassing space and flow directly to the outlet channel, thereby reducing pressure drops and ensuring efficient fluid circulation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If heat transfer fluid flows through the degassing space for thorough degassing, then degassing efficiency is improved, but pressure drop increases

Engineering Contradiction:
Improvedegassing efficiencyVSAvoidpressure drop
Core Design Contradiction:
ReliabilityVSStress or pressure

Solution Approach 1:

The connecting pipe is segmented into inlet channel and outlet channel by the connecting pipe separator, creating distinct flow paths. The bypass structure further segments the flow into two streams: one through the degassing space and one bypassing it, allowing optimized degassing without excessive pressure drop

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The bypass structure acts as an intermediary element that provides an alternative flow path. It mediates between the requirement for thorough degassing and the need to minimize pressure drop by allowing partial flow to bypass the degassing space while maintaining system pressure

Inventive Principle:
Principle #24Intermediary (Mediator)

2Productivity

If bypass structure is added to reduce pressure drop, then fluid circulation efficiency is improved, but device complexity increases

Engineering Contradiction:
Improvefluid circulation efficiencyVSAvoidstructure complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The bypass structure is merged with the existing connecting pipe structure, integrating the bypass function into the inlet/outlet connection rather than adding a completely separate component. This reduces overall system complexity while achieving the desired flow distribution

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The connecting pipe separator and bypass structure serve multiple functions: they separate inlet and outlet channels, create the bypass flow path, and facilitate both degassing and pressure drop reduction within a single integrated assembly

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design enhances the degassing efficiency of the heat transfer fluid while minimizing pressure drops in the cooling system, ensuring effective cooling and reducing operational costs through improved system integration and reduced part count.

Implementation Method 1

Part of a heat transfer fluid flowing in from the inlet channel does not pass through the degassing space but flows directly to the outlet channel via the bypass flow path

Methodology Applied
Scientific EffectFluid flow:

Implementation Method 2

The connecting pipe separator is provided in the connecting pipe and extends along a length direction of the connecting pipe to separate an inlet channel and an outlet channel in the connecting pipe

Methodology Applied
Scientific EffectFluid flow separation:

Data Source

PatentUS20250058251A1Venting Tank, Cooling System and Motor Vehicle Including Venting Tank
Publication Date: 2025.02.20 ILLINOIS TOOL WORKS INC
  • US20250058251A1 patent drawing
  • US20250058251A1 patent drawing
  • US20250058251A1 patent drawing

AI summary

The present disclosure provides a venting tank, a cooling system having the venting tank, and a motor vehicle having the cooling system. The venting tank comprises a tank body, a connecting pipe, a connecting pipe separator, and a bypass structure. The tank body has a degassing space therein. The connecting pipe is connected to the tank body and located outside the tank body. The connecting pipe separator is provided in the connecting pipe and extends along a length direction of the connecting pipe to separate an inlet channel and an outlet channel in the connecting pipe, wherein the inlet channel and the outlet channel are fluidly connected with the degassing space. The bypass structure forms a bypass flow path connecting the inlet channel with the outlet channel, wherein the bypass flow path is isolated from the degassing space. Part of a heat transfer fluid flowing in from the inlet channel is guided into the degassing space to be degassed, and the rest of the heat transfer fluid flowing in from the inlet channel does not pass through the degassing space but flows directly to the outlet channel via the bypass flow path.