Venturi Air Spring Damping for Asymmetric Compression and Rebound
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Solution Overview
Problem
Existing air spring damping mechanisms fail to provide different damping forces in the rebound and compression directions, requiring additional components and media that incur costs, space, and environmental risks.
Innovation Solution
An air spring design with a flexible bellow, two pressure chambers, and a helical air duct connected via a Venturi nozzle, allowing adjustable damping characteristics by varying the effective length of the air duct.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Reliability
If hydraulic shock absorbers are connected in parallel with the air spring to provide damping, then damping function is achieved, but device complexity and installation space increase significantly
Solution Approach 1:
The patent combines the damping function with the air spring structure itself by creating a second pressure chamber within the bellows and using internal air flow paths with throttles and valves. This merges what were previously separate components (air spring and hydraulic damper) into a single integrated unit, eliminating the need for parallel hydraulic shock absorbers and reducing overall device complexity
2Reliability
If hydraulic shock absorbers are used for damping, then damping effect is achieved, but installation space requirements increase
Solution Approach 1:
The patent implements a nested structure where the second pressure chamber is formed within the bellows of the air spring itself. The damping components (throttles, valves, air channels) are integrated within this nested chamber, allowing the damping system to occupy the same space as the air spring rather than requiring additional external space
3Reliability
If hydraulic fluid is used in shock absorbers, then damping is achieved, but environmental harm and disposal costs increase
Solution Approach 1:
The patent replaces the hydraulic fluid-based damping system with a pneumatic system using compressed air. The air spring uses internal air flow through throttles and valves to create damping effects, substituting the mechanical-hydraulic system with a pneumatic system that eliminates environmental contamination risks associated with hydraulic fluid leakage and disposal
4Reliability
If orifice plate arrangement is used for damping, then damping is achieved, but effectiveness is limited to a narrow range of vibration amplitudes
Solution Approach 1:
The patent implements dynamic damping characteristics by incorporating valves that can change their flow characteristics based on operating conditions. The system includes check valves and controllable valves that adjust air flow resistance dynamically, allowing the damping effect to adapt to different vibration amplitudes and frequencies rather than being fixed like a simple orifice plate
5Reliability
If separate damping components are added to the air spring, then damping function is improved, but weight and cost increase
Solution Approach 1:
The patent merges the damping function into the air spring structure by creating an integrated design where the second pressure chamber, air channels, throttles, and valves are all part of the same assembly. This eliminates the need for separate damping components and their associated mounting hardware, reducing overall weight while maintaining damping functionality
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
Enables adjustable damping forces without additional components or environmentally harmful media, reducing space and weight while optimizing damping for specific applications.
Implementation Method 1
The damping device has a Venturi nozzle (12), wherein the baffle (11) opens into an inflow side (15) of the Venturi nozzle (12), and the second end (14) of the air duct (10) opens into a vacuum connection (17) of the Venturi nozzle (12)
Implementation Method 2
The air duct (10) is helical... the flow losses of the fluid in the channel cause damping
Implementation Method 3
The air spring (1) has a flexible bellows (2) made of elastomeric material
Data Source
Figure 1~2
Figure 3
Figure 4a~4b
AI summary
The invention relates to an air spring (1, 21) comprising a first pressure chamber (6, 26) and a second pressure chamber (7, 27), wherein the air spring (1, 21) comprises a damping device (9, 29). The damping device (9, 29) has an air channel (10) having a first end (13) and a second end (14), and has a diaphragm (11), wherein the diaphragm (11) and the air channel (10) interconnect the first pressure chamber (6, 26) and the second pressure chamber (7, 27). According to the invention, the damping device (9) has a Venturi nozzle (12), wherein the diaphragm (11) opens into an inflow side (15) of the Venturi nozzle (12), and the second end (14) of the air channel (10) opens into a vacuum connection (17) of the Venturi nozzle (12).