Verification Circuit for DC Current Clamp Calibration

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Solution Overview

Problem

Existing DC current clamps used in photovoltaic systems are unreliable for measuring current due to potential damage, incorrect calibration, or misconfiguration, posing safety hazards during maintenance by not accurately indicating the absence of current in photovoltaic strings.

Innovation Solution

An electrical circuit with at least one conductor having windings around the current clamp jaw, connected to a DC source, and a switch to control current flow, allowing verification of the clamp's measurement accuracy by ensuring it reads a predetermined intensity, optionally with a light source for visual feedback and integrated battery for portability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a DC current clamp is used to measure current in photovoltaic strings, then current measurement capability is provided, but measurement reliability deteriorates due to potential damage, incorrect calibration, or misconfiguration

Engineering Contradiction:
Improvemeasurement reliabilityVSAvoidcurrent measurement accuracy
Core Design Contradiction:
ReliabilityVSMeasurement precision

Solution Approach 1:

The patent implements a feedback mechanism by providing a known test current through a conductor with predetermined intensity that passes through the current clamp. The clamp's measurement is compared against the known test value, allowing verification of measurement accuracy. This feedback loop enables detection of calibration drift, damage, or misconfiguration by identifying discrepancies between expected and actual readings.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The patent creates a simplified copy or model testing scenario using a separate conductor carrying a known test current. Instead of relying on the complex live photovoltaic string for verification, a controlled test current copy is generated through the verification circuit. This allows independent validation of the current clamp's functionality without requiring actual photovoltaic system operation or complex measurement setups.

Inventive Principle:
Principle #26Copying

2Reliability

If verification of current clamp functionality is implemented, then measurement reliability is improved, but device complexity increases

Engineering Contradiction:
Improvemeasurement reliabilityVSAvoidverification circuit complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent extracts the verification function from the main current clamp device by providing a separate, dedicated verification circuit. The test conductor with predetermined intensity and associated switching mechanism are distinct from the primary measurement functionality. This separation allows the verification system to be added independently without fundamentally redesigning the current clamp itself, thereby limiting the increase in overall system complexity.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The verification circuit uses simple, inexpensive components including a test conductor with known resistance, a basic switching mechanism, and a power source. These are straightforward elements that can be easily implemented without complex electronics. The test conductor itself can be a simple wire or trace with predetermined resistance value, requiring no sophisticated manufacturing or calibration, thus adding minimal complexity to the system.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

3Measurement precision

If a verification circuit with test conductor and switch is added, then current clamp calibration can be verified, but ease of operation deteriorates

Engineering Contradiction:
Improvecalibration verificationVSAvoidoperational simplicity
Core Design Contradiction:
Measurement precisionVSEase of operation

Solution Approach 1:

The patent merges the verification functionality with the existing current clamp operation by allowing the test conductor to be integrated into the same measurement path. The switch that controls test current flow can be coordinated with the clamp's normal measurement cycles. This merging allows verification to occur during regular operation without requiring separate procedures or additional manual steps, thereby maintaining ease of operation while enabling calibration verification.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution provides a reliable and safe method to verify the functionality and calibration of DC current clamps, ensuring accurate current measurement before maintenance, thereby preventing electrical hazards and ensuring the safety of operators.

Implementation Method 1

at least one electrical conductor having at least one winding configured to be arranged around a jaw of the current clamp... a direct current of a predetermined intensity flowing through it

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Data Source

PatentUS20240345197A1Electrical verification circuit for a current clamp, corresponding current clamp, and corresponding verification method
Publication Date: 2024.10.17 TOTALENERGIES RENEWABLES
  • US20240345197A1 patent drawing
  • US20240345197A1 patent drawing
  • US20240345197A1 patent drawing

AI summary

The invention relates to an electrical current-measurement verification circuit (100) for a DC current clamp (1), comprising: at least one electrical conductor (101) having at least one winding (101a) configured to be placed around a jaw (11) of the current clamp, said at least one conductor (101) being configured to be electrically connected to a DC power source so as to have a direct current of predetermined intensity (I) pass therethrough, and a switch (105) electrically connected to said at least one conductor (101) and configured to adopt at least one position preventing the flow of current in said at least one conductor (101) and one position allowing the flow of current in said at least one conductor (101). The invention also relates to a current clamp incorporating such an electrical circuit (100). The invention also relates to a verification method using such an electrical circuit (100).