Vermicompost Soil Inoculation Apparatus with Concentric Tank Temperature Control

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Solution Overview

Problem

Current soil enrichment methods using chemical fertilizers lead to soil degradation, groundwater contamination, and poor nutrient values in crops, while existing organic alternatives fail to effectively transition to sustainable farming practices due to limitations in microbial activity and shelf life of compost teas.

Innovation Solution

A method and apparatus for producing a soil inoculating composition using vermicomposting, involving two concentric tanks for temperature control and microbial activation, where vermicompost is mixed with water and molasses to induce dormancy and later activated for high microbial activity, enabling efficient soil inoculation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If chemical fertilizers are used to promote plant growth, then crop yield increases, but soil quality degrades and groundwater contamination occurs

Engineering Contradiction:
Improvecrop yieldVSAvoidsoil degradation and groundwater contamination
Core Design Contradiction:
ProductivityVSObject-affected harmful factors

Solution Approach 1:

The invention changes the chemical parameters of fertilization by using vermicompost extracts containing naturally occurring enzymes and microorganisms instead of synthetic chemical fertilizers. This transforms the fertilization process from chemical-based to bio-based, improving soil health while maintaining crop productivity

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The invention introduces vermicompost and its extracts as intermediary substances that mediate between organic waste and plant nutrition. These intermediaries contain beneficial microorganisms and enzymes that convert organic matter into plant-available nutrients, avoiding the harmful effects of direct chemical application

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If compost tea is used for soil inoculation, then microbial activity increases, but shelf life is limited and pathogen formation occurs

Engineering Contradiction:
Improvemicrobial activityVSAvoidshelf life
Core Design Contradiction:
ReliabilityVSDuration of action of stationary object

Solution Approach 1:

The invention performs preliminary concentration and stabilization of beneficial microorganisms through vermicomposting before application. The vermicompost extraction process pre-concentrates beneficial microbes and enzymes, and the dormant state preparation extends shelf life, allowing the product to be stored and transported before use

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The invention changes the physiological state parameter of microorganisms from active to dormant for storage, then activates them at application time. This parameter change enables extended shelf life while maintaining high microbial activity when needed, preventing pathogen formation during storage

Inventive Principle:
Principle #35Parameter changes

3Quantity of substance

If vermicompost is extracted for soil inoculation, then microbial concentration increases, but the composition becomes less stable

Engineering Contradiction:
Improvemicrobial concentrationVSAvoidcomposition stability
Core Design Contradiction:
Quantity of substanceVSStability of the object's composition

Solution Approach 1:

The invention performs preliminary extraction and concentration of microorganisms from vermicompost, then stabilizes them in a dormant state through controlled preparation processes. This preliminary action allows high microbial concentration to be achieved while maintaining stability during storage through proper formulation

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The invention uses extraction solutions and stabilizing agents as intermediaries between the concentrated microorganisms and the environment. These intermediaries protect the high-concentration microbial population from degradation while maintaining composition stability during storage and transport

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The method produces a highly dilutable soil inoculating composition with active microorganisms, enhancing soil health, microbial balance, and crop yield while extending the shelf life and reducing pathogen formation.

Implementation Method 1

the outer tank (101) acting as an heating system holds a liquid kept at a desired temperature by using a heater (135)

Methodology Applied
Scientific EffectHeating: Heating

Implementation Method 2

an apparatus for producing soil inoculating composition comprising two concentric tanks wherein the inner tanks (104) holds the composition and the outer tank (101) acting as an heating system

Methodology Applied
Scientific EffectThermal conduction: Conduction (thermal)

Data Source

PatentUS11560341B2Efficient delivery of microorganisms produced from vermicomposting to soil
Publication Date: 2023.01.24 SUPERSOL BIYOTEKNOLOJI AS
  • US11560341B2 patent drawing
  • US11560341B2 patent drawing
  • US11560341B2 patent drawing

AI summary

A process for the preparation of a soil inoculating composition comprising the steps of a) loading a vermicompost into a tank, b) adding a sufficient amount of water and molasses to vermicompost, c) breeding of microorganism in the mixture obtained in the step b), by adjusting the temperature to a range between 25-27° C. and by providing air into the mixture, d) forcing microorganism in the mixture obtained in the step c), to dormant state by d) adding a sufficient amount of molasses, e) bottling the composition obtained in the step d), for storage, f) resuscitating of microorganism in the stored composition from the dormant state to active state by diluting the composition with a sufficient amount of water before soil inoculation. An apparatus for producing soil inoculating composition comprising two concentric tanks wherein the inner tanks (104) holds the composition and the outer tank (101) acting as an heating system holds a liquid kept at a desired temperature by an heat control system (106).