Adjustable Vertebral Connecting Element Stiffness

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Solution Overview

Problem

Existing vertebral column stabilization systems require multiple connecting elements with different stiffnesses and dimensions to accommodate varying patient physiologies, making it difficult to adjust mechanical properties post-implantation without replacing the entire element.

Innovation Solution

A connecting element with a partially flexible intermediate section featuring recesses and movement limiting members, allowing for adjustable mechanical properties through the use of filling bodies and stop devices that can be configured to limit or allow compression, flexion, and rotation, enabling surgeons to adapt standard elements during surgery.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If multiple connecting elements with different stiffnesses and dimensions are prepared to accommodate varying patient physiologies, then the adaptability to different patient needs is improved, but the device complexity and inventory requirements increase

Engineering Contradiction:
Improveadaptability to patient physiologyVSAvoidnumber of element types
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The connecting element incorporates an adjustable stiffness mechanism that allows the mechanical properties to be changed after implantation. The intermediate section can be modified by inserting movement limiting members into recesses, transforming a static connecting element into a dynamic one that can be adapted to different patient needs without requiring multiple pre-configured element types.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The invention enables changing the stiffness parameter of the connecting element by adding movement limiting members that restrict the movement of the intermediate section. By adjusting the number, position, and configuration of these movement limiting members, the stiffness can be tailored to match specific patient physiology requirements, eliminating the need to maintain inventory of multiple element types with different inherent stiffnesses.

Inventive Principle:
Principle #35Parameter changes

2Manufacturing precision

If the stiffness of the intermediate section is defined by its configuration, then the mechanical properties are determined during manufacturing, but the ability to adjust mechanical properties after implantation is lost

Engineering Contradiction:
Improvestiffness configurationVSAvoidpost-implantation adjustability
Core Design Contradiction:
Manufacturing precisionVSAdaptability or versatility

Solution Approach 1:

The connecting element is divided into distinct functional sections: attachment sections for fixed connection and an intermediate section with recesses that can accommodate movement limiting members. This segmentation allows the intermediate section to serve as an adjustable element where stiffness can be modified by adding or removing movement limiting members from the recesses, enabling post-implantation adaptation while maintaining manufacturing precision of the base structure.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The intermediate section is designed with recesses that allow dynamic adjustment of mechanical properties after implantation. By inserting movement limiting members into these recesses, the stiffness can be increased to match actual patient needs discovered during surgery, transforming a statically configured element into a dynamically adjustable one.

Inventive Principle:
Principle #15Dynamics

3Device complexity

If a standard connecting element is used for all patients, then the device complexity is reduced, but the ability to meet specific patient needs is compromised

Engineering Contradiction:
Improvestandardization of elementsVSAvoidcustomization to patient needs
Core Design Contradiction:
Device complexityVSAdaptability or versatility

Solution Approach 1:

The connecting element is designed as a universal platform with a standardized intermediate section that includes recesses capable of accommodating different configurations of movement limiting members. This universal design allows a single element type to be adapted to meet diverse patient needs by adjusting the number, position, and type of movement limiting members installed, eliminating the need for multiple specialized element types.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The standardized connecting element allows for parameter changes in stiffness and mechanical properties through the addition of movement limiting members. By modifying the configuration of these members within the recesses of the intermediate section, the element can be customized to meet specific patient requirements while maintaining the same basic device design.

Inventive Principle:
Principle #35Parameter changes

Data Source

PatentUS9078704B2Connecting element for a stabilization system for the vertebral column, and stabilization system for the vertebral column
Publication Date: 2015.07.14 AESCULAP AG
  • US9078704B2 patent drawing
  • US9078704B2 patent drawing
  • US9078704B2 patent drawing

AI summary

To improve a connecting element for a stabilization system for the vertebral column, which includes a first attachment section for fixing to a first bone fixation device, a second attachment section for fixing to a second bone fixation device, and an at least partially flexible intermediate section having at least one recess which is open at the sides, that at least one mechanical property of the intermediate section can be individually set in a simple and safe way, at least one movement limiting member is provided, which comprises a filling body and at least one stop device acting parallel or substantially parallel to the longitudinal axis and/or in the circumferential direction, and that the filling body, in a normal position in which no external forces act on the intermediate section, engage at least partially in the at least one recess.