Vertebral Rod Assembly Adjustable Locking Mechanism

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Solution Overview

Problem

Existing vertebral rod systems lack the ability to adjust and lock members at various angles to conform to the curvature of the spine effectively, limiting their ability to provide optimal support and positioning of vertebrae.

Innovation Solution

A vertebral rod assembly comprising first and second members that can rotate relative to each other about a first axis, with a locking mechanism using a fastener and splines to secure the members at desired orientations, allowing for adjustable positioning along the spine.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Stability of the object's composition

If vertebral rod systems use fixed rigid connections between rods, then structural stability is improved, but the ability to conform to spine curvature is reduced

Engineering Contradiction:
Improvestructural stabilityVSAvoidability to conform to spine curvature
Core Design Contradiction:
Stability of the object's compositionVSAdaptability or versatility

Solution Approach 1:

The connection between vertebral rods transitions from a fixed rigid state to a dynamically adjustable state. The locking mechanism allows the system to switch between locked (fixed) and unlocked (adjustable) states, enabling the rods to conform to different spine curvatures while maintaining stability when locked.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The vertebral rod system is divided into separable components (first rod, second rod, locking mechanism) that can be independently positioned and then connected. This segmentation allows each rod to be adjusted to specific angles before being locked together, enabling customization to match the patient's spine curvature.

Inventive Principle:
Principle #1Segmentation

2Adaptability or versatility

If vertebral rod systems allow angular adjustment between members, then adaptability to spine curvature is improved, but structural stability is reduced

Engineering Contradiction:
Improveangular adjustabilityVSAvoidstructural stability
Core Design Contradiction:
Adaptability or versatilityVSStability of the object's composition

Solution Approach 1:

The connection between vertebral rods transitions from a fixed rigid state to a dynamically adjustable state. The locking mechanism allows the system to switch between locked (fixed) and unlocked (adjustable) states, enabling the rods to conform to different spine curvatures while maintaining stability when locked.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The locking mechanism serves as an intermediary component between the first and second rods. It provides a controlled transition state during adjustment and then secures the rods in the desired angular position, maintaining both adjustability and stability.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Stability of the object's composition

If a locking mechanism is added to secure rod positions, then structural stability is improved, but device complexity is increased

Engineering Contradiction:
Improveposition stabilityVSAvoidlocking mechanism complexity
Core Design Contradiction:
Stability of the object's compositionVSDevice complexity

Solution Approach 1:

The locking mechanism is designed to be self-contained and self-securing. Once the rods are positioned at the desired angle, the locking mechanism automatically secures them in place without requiring additional components or complex procedures, simplifying the overall system while maintaining stability.

Inventive Principle:
Principle #25Self-service

4Stability of the object's composition

If multiple fasteners are used to lock members, then position stability is improved, but ease of operation is reduced

Engineering Contradiction:
Improveposition stabilityVSAvoidease of adjustment
Core Design Contradiction:
Stability of the object's compositionVSEase of operation

Solution Approach 1:

The locking function is extracted as a separate, dedicated mechanism rather than being integrated into the rod structure itself. This allows the locking action to be performed independently through a single fastener, simplifying the adjustment process while ensuring stable positioning.

Inventive Principle:
Principle #2Taking out (Extraction)

Data Source

PatentEP1973483B1Vertebral rod assemblies
Publication Date: 2019.04.03 WARSAW ORTHOPEDIC INC

AI summary

A vertebral rod assembly comprises first and second members (12, 14) that may rotate about a first axis (Rl). Each of the first and second members includes a base (18, 36) and a vertebral support rod (16, 34) extending from the base. An extension (24, 26) extends from the base (18) on the first member (12) into an opening (40, 74) formed in the base (36) of the second section (14). A fastener (44) extends through the base of the second member to lock the first and second members, and to prevent the rotation of the first member and second member.