Disposable Vertebral Spacer Size Indicator for Spinal Fusion

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Solution Overview

Problem

Surgeons face challenges in accurately selecting and placing intervertebral implants during spinal fusion and total disc replacement surgeries due to the lack of precise measurement tools for the intervertebral disc space, leading to potential complications from improper sizing and placement.

Innovation Solution

A disposable, minimally invasive measuring device capable of measuring the width, height, and depth of the intervertebral disc space using a medical-grade polymer, featuring slidable cursors and a detachable stop for precise dimension assessment, with optional X-ray markers for depth detection.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If surgeons use trial devices made from expensive metals to measure intervertebral space, then measurement precision is improved, but device cost increases and disposal becomes difficult

Engineering Contradiction:
Improvemeasurement precisionVSAvoiddisposability
Core Design Contradiction:
Measurement precisionVSEase of manufacture

Solution Approach 1:

The patent applies this principle by creating a measuring device from inexpensive, disposable materials (polymer or plastic) instead of expensive metals. The device can be discarded after single use, eliminating the need for costly sterilization and storage of metal trial devices while maintaining adequate measurement precision through properly calibrated scales and indicators.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

2Device complexity

If surgeons rely on experience and feel to size intervertebral implants, then device complexity is reduced, but measurement precision deteriorates

Engineering Contradiction:
Improvedevice complexityVSAvoidmeasurement precision
Core Design Contradiction:
Device complexityVSMeasurement precision

Solution Approach 1:

The patent applies this principle by providing a self-contained measuring device that surgeons can use independently without requiring complex imaging systems or additional specialized equipment. The device includes integrated scales, indicators, and insertion guides that enable accurate measurement through straightforward mechanical operation, combining simplicity with precision.

Inventive Principle:
Principle #25Self-service

3Ease of operation

If conventional distractors are used for spinal surgery, then ease of operation is improved, but measurement precision deteriorates due to inability to measure all three dimensions

Engineering Contradiction:
Improveease of operationVSAvoidmeasurement precision
Core Design Contradiction:
Ease of operationVSMeasurement precision

Solution Approach 1:

The patent applies this principle by designing a single measuring device that performs multiple functions: measuring width, height, and depth dimensions, providing implant size indicators, and guiding insertion. This multi-functional design replaces the need for multiple separate tools while maintaining ease of operation through integrated features and straightforward usage procedures.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentUS8672948B2Vertebral spacer size indicator
Publication Date: 2014.03.18 WARSAW ORTHOPEDIC INC
  • US8672948B2 patent drawing
  • US8672948B2 patent drawing
  • US8672948B2 patent drawing

AI summary

A disposable measuring device for use in measuring the width, height and depth of an intradiscal space is provided, the device including an elongated body having an upper surface, a lower surface, a proximal end and a distal end. The elongated body also has a first pair of members configured for receiving a first cursor slidably arranged for measuring a width dimension, a second pair of members configured for receiving a second cursor slidably arranged for measuring a height dimension; and a detachable stop operatively connected to the first pair of members and the second pair of members, the detachable stop insertable into at least one opening located at the proximal end of the elongated body, the detachable stop configured for measuring a depth dimension.