Vertebral Surgery Instrument Guide Passage Design

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Solution Overview

Problem

Existing vertebral surgery instruments, such as those described in Japanese Patent No. 4574931, are complex and require a long assembly time, with limited movable range of the fixation rod, making it difficult to smoothly insert the rod into slits in vertebral implants.

Innovation Solution

A vertebral surgery instrument featuring an engagement part and guide parts that separate to guide the fixation rod into the slit, allowing for easy insertion with a simple configuration, and optionally including a cap part to restrict opposing parts and reduce the risk of breakage.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If a pivot arm mechanism is used to insert the fixation rod, then the fixation rod can be inserted into the slits, but the instrument becomes complex and assembly time increases

Engineering Contradiction:
Improvefixation rod insertionVSAvoidinstrument structure
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The instrument is divided into a body and a separate guide part that can be attached to or integrated with the body. This segmentation allows the guide part to be positioned independently to facilitate fixation rod insertion without requiring a complex pivot arm mechanism, thereby simplifying the overall instrument structure while maintaining ease of operation.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The guide part serves as an intermediary element between the operator and the fixation rod. It provides a guided passage that directs the fixation rod into the slit of the vertebral implant, eliminating the need for complex pivot arm mechanisms while ensuring accurate and easy insertion.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Stability of the object's composition

If a pivot arm swings along a predetermined plane, then the mechanism is constrained, but the movable range of the fixation rod is limited and smooth insertion becomes difficult

Engineering Contradiction:
Improvemechanism constraintVSAvoidfixation rod insertion smoothness
Core Design Contradiction:
Stability of the object's compositionVSEase of operation

Solution Approach 1:

The guide part is designed to be dynamically adjustable or positionable, allowing it to adapt to different insertion angles and positions. This dynamic capability enables the fixation rod to be inserted smoothly without being constrained to a predetermined plane, while the guide part itself maintains structural stability during the insertion process.

Inventive Principle:
Principle #15Dynamics

3Ease of operation

If the engagement part engages with outer portions of opposing parts, then passage width is secured for smooth insertion, but the outer shape of the instrument becomes larger

Engineering Contradiction:
Improvefixation rod insertion smoothnessVSAvoidinstrument size
Core Design Contradiction:
Ease of operationVSVolume of moving object

Solution Approach 1:

The engagement part is designed to engage with specific local portions of the opposing parts (either inner or outer portions depending on the configuration). This localized engagement strategy allows the instrument to maintain a compact overall size while still providing sufficient passage width at the critical insertion point, balancing instrument miniaturization with ease of operation.

Inventive Principle:
Principle #3Local quality

Data Source

PatentUS10130398B2Vertebral surgery instrument
Publication Date: 2018.11.20 KYOCERA CORP
  • US10130398B2 patent drawing
  • US10130398B2 patent drawing
  • US10130398B2 patent drawing

AI summary

A vertebral surgery instrument includes: an engagement part for engaging with a pair of opposing parts provided on or attached to a vertebral implant in a state in which the vertebral implant is fixed to a vertebra, the pair of opposing parts forming a slit into which a fixation rod for fixing a plurality of vertebrae to each other is to be inserted; and a pair of guide parts that are provided integrally with or attached to the engagement part. The pair of guide parts are formed extending so as to separate from each other toward a side on which the fixation rod is to be inserted, in a state in which the engagement part is engaged with the pair of opposing parts, and the slit and a guide passage that is formed between the pair of guide parts are in communication with each other.