Vertebroplasty Needle Vibration Assembly Reduces Injection Pressure

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Solution Overview

Problem

Current vertebroplasty procedures face complications due to the high pressure required to inject bone cement, which can lead to extravasation and embolization, risking spinal cord compression and pulmonary embolism.

Innovation Solution

A cement delivery needle apparatus with a sheath and handle, featuring a vibration assembly that agitates the cement to reduce injection pressure and improve flow, allowing for controlled delivery of bone cement into the vertebral body.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If high pressure is used to inject bone cement into the vertebral body, then the cement can effectively fill the vertebral body, but the risk of extravasation and embolization increases

Engineering Contradiction:
Improvecement filling efficiencyVSAvoidextravasation and embolization risk
Core Design Contradiction:
ProductivityVSObject-affected harmful factors

Solution Approach 1:

The patent applies mechanical vibration through a vibration assembly that generates ultrasonic or high-frequency vibrations. This vibration is transmitted to the bone cement material, reducing its viscosity and improving its flow characteristics. As a result, the cement can be injected at lower pressures while still achieving effective filling of the vertebral body, thereby resolving the contradiction between filling efficiency and extravasation risk.

Inventive Principle:
Principle #18Mechanical vibration

Solution Approach 2:

The patent changes the physical parameters of the bone cement by applying vibration energy. The vibration alters the rheological properties of the cement, temporarily reducing its viscosity during injection. This parameter change allows the cement to flow more easily through the needle at reduced pressure, yet still achieve complete vertebral body filling, thus resolving the pressure-related contradiction.

Inventive Principle:
Principle #35Parameter changes

2Ease of operation

If high force is applied during needle insertion, then the needle can penetrate the cortex and reach the vertebral body, but the risk of cortical fracture and cement leakage increases

Engineering Contradiction:
Improveneedle insertion capabilityVSAvoidcortical fracture and cement leakage
Core Design Contradiction:
Ease of operationVSObject-affected harmful factors

Solution Approach 1:

The vibration assembly generates high-frequency mechanical vibrations that are transmitted through the needle during insertion. These vibrations reduce friction between the needle and bone tissue, allowing the needle to penetrate the cortical bone with significantly reduced applied force. This prevents cortical fractures and reduces the risk of cement leakage, while still enabling successful needle placement in the vertebral body.

Inventive Principle:
Principle #18Mechanical vibration

Solution Approach 2:

The patent replaces pure mechanical force-based insertion with a combined system that uses vibration energy. Instead of relying solely on high force to penetrate the cortex, the system uses vibrational energy to facilitate needle passage. This substitution reduces the mechanical stress on the cortical bone, preventing fractures while maintaining insertion capability.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Productivity

If high pressure injection is used, then complete vertebral body filling is achieved faster, but the risk of epidural venous filling and spinal cord compression increases

Engineering Contradiction:
Improvevertebral filling speedVSAvoidepidural venous filling and spinal cord compression
Core Design Contradiction:
ProductivityVSObject-affected harmful factors

Solution Approach 1:

The vibration assembly reduces the viscosity of the bone cement through high-frequency vibrations, transforming it into a more fluid state during injection. This allows the cement to flow rapidly through the needle and fill the vertebral body completely at low pressure. The reduced pressure prevents epidural venous filling and spinal cord compression, while the vibration-enabled flow maintains high filling speed, resolving the contradiction between productivity and safety.

Inventive Principle:
Principle #18Mechanical vibration

Solution Approach 2:

The patent utilizes a temporary phase or state transition of the bone cement material. The vibration energy induces a transient change in the cement's rheological state, making it more fluid and easier to inject. Once injection is complete, the cement returns to its normal state and sets in the vertebral body. This phase transition allows rapid filling at low pressure, preventing harmful effects while maintaining productivity.

Inventive Principle:
Principle #36Phase transitions

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The vibration assembly reduces the pressure needed to inject cement, minimizing the risk of complications such as extravasation and embolization, while ensuring effective vertebral body filling and pain relief.

Implementation Method 1

The handle may include a vibration assembly for agitating the cement

Methodology Applied
Scientific EffectVibration: Vibration

Data Source

PatentUS8834481B2Cement delivery needle
Publication Date: 2014.09.16 MURPHY KIERAN P
  • US8834481B2 patent drawing
  • US8834481B2 patent drawing
  • US8834481B2 patent drawing

AI summary

A cement delivery needle apparatus (20) and a method of flowing a bone cement through a vertebroplasty needle apparatus are provided. The cement delivery needle apparatus (20) includes a sheath (24) and a handle (26). The sheath (24) has an inlet (44) to receive a bone cement and an outlet (40) for expressing the cement into a vertebral body. The handle (26) extends from the sheath (24) and includes a vibration assembly (70) for agitating the cement. The method includes providing a bone cement source to the needle. The method further includes providing a vibration assembly associated with a handle of the needle, agitating the cement with the vibration assembly and injecting the cement through the sheath.