Vertical Battery Apparatus with Individual Cell Access

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Solution Overview

Problem

The existing battery apparatus with integrally packed film-sheathed batteries requires heavy effort for installation and maintenance due to the large weight of the battery unit, necessitating the entire unit to be inserted or removed, and individual battery replacement is not feasible.

Innovation Solution

A battery apparatus with a housing that allows individual secondary batteries to be inserted and removed vertically in parallel, featuring a lid that opens and closes, enabling easier access and maintenance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Stability of the object's composition

If film-sheathed batteries are integrally packed in a box to form a battery unit, then the battery unit can be housed in a casing, but the battery unit has large weight requiring heavy effort for insertion and removal

Engineering Contradiction:
Improveintegral structure of battery unitVSAvoidinsertion and removal operation
Core Design Contradiction:
Stability of the object's compositionVSEase of operation

Solution Approach 1:

The battery unit is divided into individual film-sheathed batteries that can be independently inserted and removed. Each battery maintains its film-sheathed structure while being separable from the assembly, allowing single battery replacement without handling the entire heavy unit.

Inventive Principle:
Principle #1Segmentation

2Difficulty of detecting and measuring

If the entire battery unit is removed from the casing for maintenance, then malfunctioning batteries can be identified, but the entire battery unit must be replaced even if only one battery is malfunctioning

Engineering Contradiction:
Improvemalfunction detectionVSAvoidreplacement operation
Core Design Contradiction:
Difficulty of detecting and measuringVSEase of manufacture

Solution Approach 1:

The malfunctioning battery is extracted individually from the battery unit assembly. The design allows removal of only the defective battery while leaving functional batteries in place, enabling selective replacement rather than replacing the entire battery unit.

Inventive Principle:
Principle #2Taking out (Extraction)

3Strength

If multiple workers are needed to insert or remove the battery unit, then the battery unit can be handled safely despite its weight, but the operation becomes more complex and time-consuming

Engineering Contradiction:
Improvehandling capabilityVSAvoidoperation procedure
Core Design Contradiction:
StrengthVSDevice complexity

Solution Approach 1:

The heavy battery unit is segmented into lighter individual batteries that can be handled by a single worker. Each film-sheathed battery has reduced weight compared to the complete unit, eliminating the need for multiple workers while simplifying the operation procedure.

Inventive Principle:
Principle #1Segmentation

Data Source

PatentUS8951657B2Battery apparatus
Publication Date: 2015.02.10 NEC CORP
  • US8951657B2 patent drawing
  • US8951657B2 patent drawing
  • US8951657B2 patent drawing

AI summary

In order to solve at least one of the drawbacks that result from a state in which a plurality of secondary batteries are integrated, a battery apparatus having a plurality of flat secondary batteries 70 includes housing 1 with opening 30, and lid 31 capable of opening and closing opening 30 of housing 1, wherein the plurality of secondary batteries 70 are disposed in a vertical orientation in parallel with each other in housing 1 and are capable of being singly inserted into and taken out of housing 1 through opening 30.