Vertical Battery Pack Layout for Narrow Column Installation

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Solution Overview

Problem

Existing battery pack installation structures for solar streetlights face challenges in efficiently installing and replacing multiple reused battery packs within narrow columns due to predetermined dimensions and structures, as seen in JP2002-270381A, which does not provide specific arrangements for multiple battery packs.

Innovation Solution

The battery pack installation structure arranges reused battery packs in a rectangular parallelepiped shape, placed vertically inside a columnar member, aligning them in an up-down direction to increase installation and replacement efficiency, ensuring air passage and preventing overheating and condensation, with independent wiring for each group to maintain operation even if one system fails.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If multiple battery packs are installed inside a narrow columnar member, then the total battery capacity increases, but the installation and replacement difficulty increases due to space constraints

Engineering Contradiction:
Improvebattery capacityVSAvoidinstallation and replacement difficulty
Core Design Contradiction:
Quantity of substanceVSEase of operation

Solution Approach 1:

The battery packs are arranged vertically one above another in the columnar member, utilizing the vertical dimension to maximize space utilization. This vertical stacking arrangement allows multiple battery packs to be installed within the narrow columnar space while maintaining accessibility through the opening, resolving the contradiction between increasing battery capacity and maintaining ease of installation and replacement.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Volume of stationary object

If battery packs are arranged vertically inside the columnar member, then space utilization increases, but heat dissipation and condensation prevention become more difficult

Engineering Contradiction:
Improvespace utilizationVSAvoidheat dissipation and condensation
Core Design Contradiction:
Volume of stationary objectVSTemperature

Solution Approach 1:

A partition wall is introduced to divide the columnar member into multiple compartments, each containing a battery pack. This partition structure creates air passages between adjacent battery packs, enabling heat dissipation and preventing condensation by extracting the heat management function from the compact vertical arrangement and providing dedicated thermal pathways.

Inventive Principle:
Principle #2Taking out (Extraction)

3Device complexity

If a single battery pack system is used, then the system structure is simple, but the reliability decreases when the battery pack needs to be replaced

Engineering Contradiction:
Improvesystem structureVSAvoidcontinuous operation capability
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The battery system is segmented into multiple independent battery packs arranged vertically, with each pack having independent wiring connections to the load. This segmentation allows individual battery packs to be replaced without affecting the operation of other packs, maintaining system reliability while keeping the overall structure relatively simple through modular design.

Inventive Principle:
Principle #1Segmentation

Data Source

PatentEP4220793B1Battery pack installation structure
Publication Date: 2025.07.16 SUZUKI MOTOR CORP
  • EP4220793B1 patent drawingFigure 1A~1B
  • EP4220793B1 patent drawingFigure 2
  • EP4220793B1 patent drawingFigure 3

AI summary

[Problem to be Solved] To provide a battery pack installation structure that increases working efficiency for installation and replacement of battery packs (5) in a structure for installing a plurality of battery packs (5) inside a columnar member (2). [Solution] A battery pack installation structure for installing, inside a columnar member (2), a battery pack (5) capable of supplying electricity to an illumination device (4), in which the battery pack (5) is formed in a rectangular parallelepiped shape in which a side in a vertical direction is shorter than a side in a horizontal direction when placed in a transverse direction, and a plurality of the battery packs (5) placed in the vertical direction are arranged to align in an up-down direction inside the columnar member (2).