Vertical Bubble Film Scraper Layout Without Annular Gear Processing
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Solution Overview
Problem
Existing automatic bubble blowing devices require a complex annular external gear structure on the film forming component for horizontal rotation, making processing difficult and costly.
Innovation Solution
A vertical bubble machine design where the film scraping component rotates horizontally to form bubble films without the need for an annular external gear structure on the film forming component, utilizing a gear transmission system to drive the scraping and pumping components.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Ease of operation
If the film forming component rotates horizontally to form bubble films, then the bubble film formation function is achieved, but the structure becomes complex requiring annular external gear processing
Solution Approach 1:
Instead of rotating the film forming component horizontally as in conventional designs, this invention inverts the approach by keeping the film forming component stationary and rotating the film scraping component horizontally. The film scraping component picks up bubble water from the liquid outlet and sweeps it across the bubbling holes to form bubble films, eliminating the need for complex annular external gear processing on the film forming component.
Solution Approach 2:
The film scraping component acts as an intermediary element between the liquid outlet and the bubbling holes. It picks up bubble water from the liquid outlet and transports it across the bubbling holes to form bubble films, replacing the need for the film forming component itself to rotate and directly contact the liquid.
2Ease of operation
If the film forming component rotates horizontally, then bubble films can be formed, but processing difficulty increases due to annular external gear requirements
Solution Approach 1:
The invention inverts the conventional rotation mechanism by keeping the film forming component stationary and rotating the film scraping component instead. This inversion eliminates the need for difficult-to-process annular external gears on the film forming component, significantly reducing manufacturing complexity while maintaining the bubble film formation function.
3Productivity
If a fan directly supplies air to a rotating film forming component, then a large number of bubbles are produced, but the structure becomes more complex
Solution Approach 1:
The invention extracts the rotation function from the film forming component and assigns it to the film scraping component instead. The film forming component remains stationary with its bubbling holes fixed in place, while the film scraping component rotates horizontally to perform the film formation action. This separation simplifies the overall structure by eliminating the need for complex gear mechanisms on the film forming component.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
Simplifies the film forming component's structure, reduces processing complexity, saves production costs, and prevents bubble water overflow, enhancing product safety and longevity.
Implementation Method 1
the pumping component is used for transporting bubble water in the liquid storage container to the liquid outlet
Implementation Method 2
the film scraping component is used for picking up the bubble water from the liquid outlet and then sweeping past the plurality of the bubbling holes to form bubble films
Implementation Method 3
blows the bubbles away under the action of air flow
Implementation Method 4
the pumping component is a peristaltic pump including: a pump base, a liquid introduction hose and an extrusion element
Data Source
AI summary
A vertical bubble machine, includes a housing, an air blowing component, a film forming component, a film scraping component, a pumping component and a liquid storage container; a mounting cavity is arranged in the housing, the film forming component is fixed in an opening of the mounting cavity, a plurality of bubbling holes are arranged on the film forming component, a liquid outlet is arranged on the film forming component, the film scraping component is rotatably assembled above the film forming component, the film scraping component is used for picking up bubble water from the liquid outlet and then sweeping past the plurality of the bubbling holes to form bubble films; the air blowing component is arranged in the mounting cavity and is located below the film forming component, an air outlet of the air blowing component faces to the film forming component.


