Vertical Capacitor Fabrication via Matched-Etch Supporter Patterns

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Solution Overview

Problem

As semiconductor devices undergo miniaturization, maintaining necessary capacitance while reducing unit cell area and operating voltage poses challenges, particularly in forming contact holes without voids and tilt phenomena during dry etching.

Innovation Solution

A method involving sequential stacking of mold and supporter layers, followed by dry etching with a mask pattern to form contact holes, ensuring the dry etching rate of supporter patterns matches that of insulating layers, and subsequent removal of mold and insulating layers to form electrodes, while preventing voids and tilt profiles.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Area of moving object

If miniaturization is pursued to reduce unit cell area, then integration density is improved, but maintaining necessary capacitance becomes difficult

Engineering Contradiction:
Improveunit cell areaVSAvoidcapacitance
Core Design Contradiction:
Area of moving objectVSQuantity of substance

Solution Approach 1:

The patent transitions from planar capacitor structures to vertically stacked capacitor structures. By stacking multiple capacitor layers (first capacitor, second capacitor, third capacitor) in the vertical dimension, the total capacitance is increased without increasing the unit cell area, thus resolving the contradiction between miniaturization and capacitance maintenance.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The patent employs composite dielectric materials including high-k dielectric layers (hafnium oxide, hafnium silicon oxide) combined with silicon oxide layers. This composite structure increases the effective capacitance within the reduced area by utilizing materials with higher dielectric constants, allowing capacitance maintenance despite miniaturization.

Inventive Principle:
Principle #40Composite materials

2Productivity

If conventional dry etching is used to form contact holes, then etching speed is improved, but void formation and tilt phenomena occur

Engineering Contradiction:
Improveetching speedVSAvoidcontact hole uniformity
Core Design Contradiction:
ProductivityVSManufacturing precision

Solution Approach 1:

The patent divides the single dry etching process into multiple sequential etching steps with different conditions. First, a preliminary etching step creates an initial opening, followed by a second etching step that completes the contact hole. Each step uses optimized parameters to prevent void formation and tilt, maintaining both high etching speed and contact hole uniformity.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent implements periodic alternation between different etching conditions and intermediate processes (such as removing and reforming mask patterns). This periodic action allows the etching process to correct deviations and prevent tilt phenomena while maintaining overall etching speed through efficient process sequencing.

Inventive Principle:
Principle #19Periodic action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This method effectively maintains capacitance and prevents void formation and tilt phenomena, ensuring uniformity and efficiency in semiconductor device fabrication.

Implementation Method 1

forming a contact hole by dry-etching the second supporter layer, the second mold layer, the insulating layer, at least a portion of the first supporter pattern and the first mold layer through a mask pattern

Methodology Applied
Scientific EffectDry etching:

Data Source

PatentUS10910382B2Method for fabricating semiconductor device
Publication Date: 2021.02.02 SAMSUNG ELECTRONICS CO LTD
  • US10910382B2 patent drawing
  • US10910382B2 patent drawing
  • US10910382B2 patent drawing

AI summary

A method for fabricating a semiconductor device includes stacking a first mold layer and a first supporter layer, forming a first supporter pattern by etching the first supporter layer to expose the first mold layer, forming an insulating layer to cover the exposed first mold layer and the first supporter pattern, stacking a second mold layer and a second supporter layer on the insulating layer, forming a contact hole by dry-etching the second supporter layer, the second mold layer, the insulating layer, the first supporter pattern, and the first mold layer, forming a lower electrode within the contact hole, removing the first mold layer, the second mold layer, and the insulating layer, and forming an upper electrode on the lower electrode and the first supporter pattern, wherein, during the dry-etching, dry etching rates of the first supporter pattern and the insulating layer are the same.