Vertical Ceramic Atomizer with Embedded Heating Screen
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Solution Overview
Problem
The vertical ceramic atomization structure in electronic atomizers suffers from thermal loss and liquid loss due to the inefficient exposure of the spiral heating filament, leading to discomfort and poor atomization performance.
Innovation Solution
A liquid-conducting atomization mechanism featuring a vertical ceramic member with a liquid receiving portion and a liquid conduction mounting portion connected via a plane, combined with a heating screen plate assembly where the heating portion is embedded in the atomization gas exit surface, reducing thermal loss and enhancing atomization efficiency.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Power
If a spiral heating filament is embedded partially in the vertical ceramic and partially exposed on the external wall, then the gas generation effect is improved on the exposed portion, but thermal loss increases due to inefficient heat utilization
Solution Approach 1:
The invention extracts the heating function from the embedded spiral filament and relocates it to a heating screen plate positioned on the external wall of the vertical ceramic. This allows the heating element to be fully exposed and efficiently transfer heat to the atomizable liquid, eliminating the thermal loss caused by embedded portions that cannot effectively contact the liquid.
Solution Approach 2:
The heating screen plate serves as an intermediary between the heating source and the atomizable liquid. It is permeable to the liquid and positioned to receive heat from the heating element while allowing liquid to pass through, enabling efficient heat transfer without direct contact between the heating element and liquid, thus resolving the thermal efficiency problem.
2Stability of the object's composition
If the spiral heating filament is located at the connecting site between liquid-conducting projection and solid post, then structural integration is achieved, but liquid loss occurs as not all liquid reaches the external wall for atomization
Solution Approach 1:
The invention extracts the heating function from the liquid conduction path by placing the heating screen plate and heating element outside the liquid flow path. This separation ensures that the liquid conduction path remains unobstructed, allowing all liquid to reach the external wall for atomization without being consumed by the heating element, thus eliminating liquid loss while maintaining structural integrity.
Solution Approach 2:
The invention segments the device into distinct functional zones: a liquid conduction path for liquid transport and a heating zone with the heating screen plate for atomization. This segmentation allows the liquid to flow through its dedicated path without interference from the heating elements, ensuring complete liquid utilization for atomization.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
This configuration minimizes thermal loss and liquid loss, improving the atomization performance by ensuring efficient heating and atomization of the atomizable liquid, reducing user discomfort and enhancing aerosol generation.
Implementation Method 1
the heating portion is embedded in the atomization gas exit surface
Implementation Method 2
heat and atomize an atomizable liquid into an aerosol
Data Source
AI summary
A liquid-conducting atomization mechanism (10) includes a vertical ceramic member (100) and a heating screen plate assembly (200). the vertical ceramic member (100) includes a liquid receiving portion (110) and a liquid conduction mounting portion (120) that are connected to each other. Connection between the liquid conduction mounting portion (120) and the liquid receiving portion (110) is a connection plane. An atomization gas exit surface (122) is formed on an outside of the liquid conduction mounting portion (120). The heating screen plate assembly (200) includes a heating portion (210). The heating portion (210) is embedded in the atomization gas exit surface (122).