Vertical Channel Pattern in 3D Semiconductor Memory Devices

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Solution Overview

Problem

The integrity of 2D semiconductor memory devices is limited by the high cost of micronization equipment, which restricts their performance and reliability due to the area occupied by unit memory cells.

Innovation Solution

A semiconductor memory device with a vertical stacking structure comprising insulating layers and gate electrodes on a substrate, featuring a lower semiconductor pattern with a recess region and a vertical channel pattern that increases electron mobility and prevents excessive etching, thereby enhancing reliability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If 2D semiconductor memory devices use conventional planar structure, then manufacturing process is simpler, but integrity is limited due to area occupied by unit memory cells

Engineering Contradiction:
ImproveintegrityVSAvoidarea occupied by unit memory cell
Core Design Contradiction:
ReliabilityVSArea of stationary object

Solution Approach 1:

The patent transitions from a conventional 2D planar memory structure to a 3D vertical stacking structure. Multiple memory cells are stacked vertically with alternating insulating layers and gate electrodes, enabling higher density and improved integrity without being constrained by the planar area of individual unit memory cells.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Reliability

If micronization equipment is used to reduce unit memory cell area, then integrity can be improved, but equipment cost becomes excessively high

Engineering Contradiction:
ImproveintegrityVSAvoidmanufacturing cost
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

Instead of relying on expensive micronization equipment to shrink 2D unit memory cells, the patent achieves higher density by stacking memory cells vertically in three dimensions. This approach improves integrity through better pattern formation while avoiding the need for costly advanced lithography equipment.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Reliability

If vertical channel pattern thickness is reduced to improve electron mobility, then electrical characteristics improve, but excessive etching may cause disconnection

Engineering Contradiction:
Improveelectrical characteristicsVSAvoidvertical channel pattern thickness control
Core Design Contradiction:
ReliabilityVSManufacturing precision

Solution Approach 1:

The patent introduces a recess region with a curved profile in the lower semiconductor pattern, creating a localized area that accommodates the vertical channel pattern. This local structural modification allows the channel pattern to maintain optimal thickness for electron mobility while the curved walls provide mechanical support and protection against excessive etching that could cause disconnection.

Inventive Principle:
Principle #3Local quality

Data Source

PatentUS10263006B2Semiconductor memory devices
Publication Date: 2019.04.16 SAMSUNG ELECTRONICS CO LTD
  • US10263006B2 patent drawing
  • US10263006B2 patent drawing
  • US10263006B2 patent drawing

AI summary

A semiconductor memory device may include: a stacking structure including a plurality of insulating layers and a plurality of gate electrodes alternately stacked on a substrate; a lower semiconductor pattern that protrudes from the top of the substrate; a vertical insulating pattern that extends in a vertical direction from the substrate and penetrates the stacking structure; and a vertical channel pattern on the inner surface of the vertical insulating pattern and contacting the lower semiconductor pattern, wherein an upper part of the lower semiconductor pattern includes a recess region including a curve-shaped profile, and in the recess region, the outer surface of a lower part of the vertical channel pattern contacts the lower semiconductor pattern along a curve of the recess region.