Vertical CIM Motor Mount With Protected Wire Routing
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Solution Overview
Problem
Existing CIM-style motors face challenges when mounted vertically due to instability and wire routing issues, especially when used in applications requiring rotation in multiple planes and lacking parallel rails for attachment.
Innovation Solution
A vertical mount design that secures the motor beneath a surface, routing wires through a lower chamber and out of the mount, ensuring stability and secure attachment.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Stability of the object's composition
If brackets are used to screw into holes in the motor's body for vertical mounting, then the motor can be mounted vertically, but the system lacks stability when a gearbox is utilized
Solution Approach 1:
The mounting structure is divided into separate functional components: a motor mount bracket that attaches to the motor body, a gearbox mount bracket that attaches to the gearbox, and a connecting structure that joins them. This segmentation allows each component to be optimized independently and provides more attachment points for improved stability.
Solution Approach 2:
The motor mount bracket is designed to nest within or alongside the gearbox mount bracket structure, creating a integrated assembly that distributes mechanical loads across multiple attachment points. The nested configuration enhances structural rigidity and mounting stability.
2Adaptability or versatility
If the motor is mounted vertically with wires routed through the side, then the motor can be used in applications requiring rotation in x and z planes, but the wires may break due to improper routing
Solution Approach 1:
A wire routing channel or guide structure is introduced as an intermediary element between the motor and the external environment. This channel provides a protected pathway for wires to exit the motor housing, preventing direct exposure to mechanical stress and improving wire reliability while maintaining vertical mounting configuration.
3Ease of operation
If the motor is mounted horizontally as traditionally done in robotics competitions, then the wire routing is simple, but the mechanism cannot effectively rotate in x and z planes
Solution Approach 1:
The traditional horizontal mounting orientation is inverted to a vertical mounting configuration. This inversion changes the wire routing path but enables the mechanism to rotate effectively in x and z planes. The inversion is made feasible through the use of the motor mount bracket and protected wire routing channels.
Data Source
AI summary
A device that orients a motor with a rotating shaft on one end and wires on the other such that the rotating shaft faces upwards and the wires are routed out of the device through a lower chamber and a hole on its side while also being able to be mounted to a surface opposite the rotating shaft end.
