Plate stacking device
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Solution Overview
Problem
Existing plate stacking devices are inefficient in terms of assembly complexity, space utilization, and adaptability for different plate sizes and shapes, lacking a simple and cost-effective solution for compact stacking and protection.
Innovation Solution
A vertical column-based plate stacking device with lateral extensions and adjustable lower projections, featuring hook elements and heat-resistant materials for easy assembly and compatibility with various plate sizes, allowing for efficient stacking and protection in different environments.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Ease of manufacture
If traditional separate components are used for plate supports, then the device can be assembled, but the assembly complexity increases and production costs rise
Solution Approach 1:
The plate support projections are integrated directly into the column wall structure, eliminating separate support components. The upper projections extend laterally from the column walls while the lower projection extends downward, all as integral parts of the column itself, thereby reducing assembly steps and production costs
Solution Approach 2:
The column structure serves multiple functions simultaneously: it provides structural support, defines the stacking space, and incorporates the plate support projections directly into its walls. This multi-functionality reduces the need for additional components and simplifies both manufacturing and assembly
2Productivity
If the column structure is made compact, then more dishes can be stacked in a given space, but the assembly becomes more difficult
Solution Approach 1:
The column is divided into modular wall elements that can be assembled separately and then connected. Each wall element contains integrated plate support projections, allowing compact stacking capacity while maintaining simple assembly through modular construction
Solution Approach 2:
The plate support projections are merged with the column wall structure itself, eliminating the need for separate support components. This integration achieves compact spacing between supports for high stacking capacity while simplifying assembly as no additional parts need to be installed
3Ease of operation
If the lateral extensions are made with sharp edges for good plate grip, then the holding capability improves, but the plates may be damaged
Solution Approach 1:
The lateral extensions have different properties at different locations: the upper portions maintain sharp edges for effective plate engagement and holding, while the lower edges are rounded or capped to prevent damage to the plate rims during stacking and unstacking operations
Data Source
AI summary
Plate stacking device comprising a vertical column with one or more side faces provided with plate supports. Each plate support comprises two upper projections horizontally in line with each other, and a lower projection which is longer than the two upper projections and which lies at a distance below the two upper projections. The upper projections projecting from a side face are lateral extensions of adjacent column walls.