Vertical Source/Drain Contact for Backside Power Rail Routing

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Solution Overview

Problem

As semiconductor devices scale down, nanosheets interfere with each other, and forming connections to a backside power network becomes increasingly difficult due to limited space.

Innovation Solution

A semiconductor device structure is developed with a first source/drain contact that extends vertically past the first source/drain, allowing a backside power rail to be connected through the active region, reducing the risk of shorting and improving connectivity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If devices are scaled down and placed closer together, then device density is improved, but the risk of shorting between devices increases

Engineering Contradiction:
Improvedevice densityVSAvoidshorting risk
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The source/drain contact extends vertically through multiple layers (into the active region) rather than remaining in a single planar layer. This three-dimensional contact structure allows electrical connection while maintaining horizontal spacing between adjacent devices, thus reducing shorting risk while preserving high device density.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Productivity

If devices are scaled down and placed closer together, then device density is improved, but forming connections to backside power network becomes more difficult

Engineering Contradiction:
Improvedevice densityVSAvoidconnection formation difficulty
Core Design Contradiction:
ProductivityVSEase of manufacture

Solution Approach 1:

The contact structure extends vertically into the active region, providing an additional dimensional pathway for forming connections to the backside power network. This vertical extension creates more accessible contact points and simplifies the formation of reliable electrical connections despite reduced device spacing.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The extended source/drain contact acts as an intermediary structure that bridges the gap between the densely packed device regions and the backside power network. This intermediate vertical contact facilitates easier connection formation by providing a dedicated pathway through the intermediate layers.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Ease of manufacture

If source/drain contact is formed directly atop source/drain, then manufacturing simplicity is improved, but connection reliability to backside power network deteriorates

Engineering Contradiction:
Improvecontact formation simplicityVSAvoidconnection reliability
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The source/drain contact extends vertically into the active region, transforming from a simple planar contact to a three-dimensional structure. This vertical extension maintains manufacturing simplicity through standard deposition processes while simultaneously improving connection reliability by creating direct electrical pathways to the backside power network.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Data Source

PatentUS12438085B2Via to backside power rail through active region
Publication Date: 2025.10.07 INTERNATIONAL BUSINESS MACHINE CORPORATION
  • US12438085B2 patent drawing
  • US12438085B2 patent drawing
  • US12438085B2 patent drawing

AI summary

According to the embodiment of the present invention, a semiconductor device includes a first source/drain and a second source/drain. A first source/drain contact includes a first portion and a second portion. The first portion of the first source/drain contact is located directly atop the first source/drain. The second portion of the first source/drain contact extends vertically past the first source/drain. The first source/drain is in direct contact with three different sides of a first section of the second portion of the first source/drain contact.