Vertical Differential Pair Connector for High-Density Signaling

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Solution Overview

Problem

Existing connector systems for high data rates are limited by susceptibility to cross-talk and density constraints, particularly in single-ended configurations, which require additional shielding or reduced data rates to ensure reliable signaling.

Innovation Solution

A connector design featuring a housing with a longitudinal slot and terminals configured as elongated loops on both sides, providing vertically aligned differential pairs and allowing for increased density without the need for additional shielding, while using surface mount technology to optimize terminal placement and impedance control.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If single-ended signaling configuration is used, then more channels are available, but the system becomes more susceptible to cross-talk and requires additional shielding or lower data rates

Engineering Contradiction:
Improvenumber of channelsVSAvoidcross-talk susceptibility
Core Design Contradiction:
Quantity of substanceVSObject-affected harmful factors

Solution Approach 1:

The patent transitions from planar terminal arrangements to a three-dimensional configuration where terminals are positioned on both sides of a longitudinal slot, creating vertically aligned differential pairs. This spatial reorganization allows differential signaling to achieve higher channel density while maintaining immunity to cross-talk through the inherent noise rejection of differential pairs in a compact footprint.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The invention changes the signaling configuration parameter from single-ended to differential mode, and modifies the terminal geometry to elongated loops with length greater than width. These parameter changes enable the system to achieve both high channel count and low cross-talk susceptibility simultaneously by exploiting the noise-canceling properties of differential signaling.

Inventive Principle:
Principle #35Parameter changes

2Quantity of substance

If terminal pitch is reduced to increase density, then signaling density improves, but tolerance issues prevent further improvements

Engineering Contradiction:
Improvesignaling densityVSAvoidterminal pitch tolerance
Core Design Contradiction:
Quantity of substanceVSManufacturing precision

Solution Approach 1:

The patent moves from two-dimensional terminal spacing to a three-dimensional arrangement with terminals on both sides of the slot, effectively utilizing vertical space. This allows signaling density to increase without further reducing the horizontal pitch between terminals, thereby avoiding the tolerance problems that arise from excessive pitch reduction.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The invention employs asymmetric terminal positioning relative to the slot, with terminals arranged in specific patterns on each side. This asymmetric configuration optimizes the balance between signaling density and manufacturing tolerance by distributing terminals in a pattern that maintains adequate spacing while maximizing channel count.

Inventive Principle:
Principle #4Asymmetry

3Object-affected harmful factors

If differential signaling configuration is used, then cross-talk is reduced, but the density of signaling is lower compared to single-ended configurations

Engineering Contradiction:
Improvecross-talk susceptibilityVSAvoidsignaling density
Core Design Contradiction:
Object-affected harmful factorsVSQuantity of substance

Solution Approach 1:

The patent achieves high-density differential signaling by utilizing three-dimensional space with terminals positioned on both sides of the longitudinal slot. This vertical alignment of differential pairs allows the system to pack more differential channels into the same footprint compared to conventional planar differential configurations, thereby increasing signaling density while maintaining the cross-talk immunity of differential pairs.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Data Source

PatentUS10566719B2Connector for mounting on a circuit board
Publication Date: 2020.02.18 MOLEX INC
  • US10566719B2 patent drawing
  • US10566719B2 patent drawing
  • US10566719B2 patent drawing

AI summary

A connector includes terminals with contacts. In an embodiment the contacts are positioned in a vertical connector similar to an edge card connector but with a differential pair aligned in a vertical direction. Thus the connector can provide edge-coupled differential pair in a high-density configuration.