Vertical Emissions Manifold for Multi-Height Methane Leak Detection

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Solution Overview

Problem

Gas extraction sites experience leaks from wellheads due to wear and tear, leading to unintended methane release, posing air quality and safety risks.

Innovation Solution

A vertical emission monitoring system with tunable diode laser gas analyzers and a site planning module that optimizes monitor placement based on wind patterns, using multiple intake ports at varying heights to detect low methane concentrations and initiate alerts when thresholds are exceeded.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If multiple intake ports at different heights are used to improve detection accuracy, then measurement precision is improved, but device complexity increases

Engineering Contradiction:
Improvedetection accuracyVSAvoidsystem complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The system divides the monitoring function into multiple segments by implementing four separate intake ports at different heights (5, 10, 15, and 20 feet). Each intake port independently samples air from a specific vertical zone, allowing the system to detect methane leaks at various elevations. This segmentation improves detection accuracy by capturing the vertical distribution of gas plumes while maintaining manageable system complexity through modular tubing connections to a single analyzer.

Inventive Principle:
Principle #1Segmentation

2Measurement precision

If tunable diode laser gas analyzers are used to detect low methane concentrations, then measurement precision is improved, but device complexity increases

Engineering Contradiction:
Improvemethane detection sensitivityVSAvoidanalyzer complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The system replaces conventional mechanical or electronic gas detection mechanisms with tunable diode laser (TDL) technology. The TDL analyzer uses optical absorption spectroscopy to detect methane at parts-per-billion levels by measuring the absorption of laser light at specific wavelengths. This substitution provides superior detection sensitivity and minimal warm-up time while reducing mechanical moving parts and simplifying maintenance requirements.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Reliability

If a vertical support rod with multiple intake ports is implemented to capture gas plumes, then detection capability is improved, but device complexity increases

Engineering Contradiction:
Improveleak detection capabilityVSAvoidmanifold structure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The vertical support rod serves multiple functions simultaneously: it provides structural support for the intake ports, establishes the vertical arrangement for capturing gas plumes at different heights, and acts as a mounting structure for the tubing connections. This multi-functionality improves leak detection capability by ensuring stable positioning of all intake ports while reducing the need for separate support structures, thereby simplifying the overall manifold design.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Effectively detects and manages methane leaks with high accuracy and minimal warm-up time, minimizing atmospheric release and enhancing safety by providing real-time alerts and comprehensive monitoring.

Implementation Method 1

a gas analyzer configured to identify methane content in an air mixture received via the fourth tubing

Methodology Applied
Scientific EffectAbsorption Spectroscopy: Absorption Spectroscopy

Implementation Method 2

one or more solar panel configured to generate electrical power from sunlight and recharge the battery

Methodology Applied
Scientific EffectPhotovoltaic Effect: Photovoltaic Effect

Data Source

PatentUS12504369B1Vertical emissions monitoring manifold
Publication Date: 2025.12.23 ECOTEC SOLUTIONS
  • US12504369B1 patent drawing
  • US12504369B1 patent drawing
  • US12504369B1 patent drawing

AI summary

A gas emission monitoring system is configured for versatile deployment across various sites, including gas extraction locations, industrial settings, and environmental monitoring areas. The system may include a support structure holding a plurality of tubings, each equipped with at least one intake port. The tubings may be interconnected through a connecting tubing that ultimately links to an analysis tubing feeding into a gas analyzer. The design ensures that the intake ports are strategically positioned at different vertical levels relative to the ground, for example, for optimized air sampling. The gas analyzer may be configured to identify multiple types of gas content in a received air mixture, which is collected from the various intake ports. Thus, the systems discussed herein may provide a comprehensive, adaptable solution for real-time gas monitoring, capable of handling a broad range of gases and environmental conditions.