Vertical Electronic Equipment Rack for Floor Space Optimization

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Solution Overview

Problem

Standard computer equipment cabinets waste space by mounting components horizontally, leading to inefficiencies in floor space utilization, especially in smaller facilities that lack dedicated rooms for equipment storage.

Innovation Solution

A rack that securely mounts industry-standard rack-mounted electronic equipment vertically, allowing for substantial space savings by using interchangeable 4U, 6U, and 8U bracket sets, a bottom vented panel or fan tray, and a common back plate with a built-in level, enabling efficient use of space and expansion without replacing the entire system.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If equipment is mounted horizontally in standard cabinets, then ease of operation and maintenance is improved, but floor space utilization deteriorates

Engineering Contradiction:
Improveease of operationVSAvoidfloor space
Core Design Contradiction:
Ease of operationVSArea of stationary object

Solution Approach 1:

The patent applies vertical mounting instead of horizontal mounting, changing the orientation dimension from horizontal to vertical. This dimensional change allows equipment to be mounted upright in a rack structure, dramatically reducing the floor area occupied while maintaining accessibility for operation and maintenance.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Ease of manufacture

If standard horizontal mount cabinets are used, then ease of manufacture is improved, but space utilization deteriorates

Engineering Contradiction:
Improveease of manufactureVSAvoidfloor space
Core Design Contradiction:
Ease of manufactureVSArea of stationary object

Solution Approach 1:

The rack system is manufactured with pre-configured vertical mounting surfaces and attachment points, making the vertical orientation as easy to manufacture as horizontal. The modular rack design with standardized components simplifies production while enabling space-efficient vertical equipment placement.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The rack structure serves multiple functions: it provides mounting surfaces for equipment, structural support, cable management pathways, and ventilation channels. This multi-functionality is built into the manufactured rack, reducing the need for additional components while maximizing space utilization.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Adaptability or versatility

If cabinet depth is increased to accommodate equipment, then adaptability is improved, but floor space requirement worsens

Engineering Contradiction:
ImproveadaptabilityVSAvoidfloor space
Core Design Contradiction:
Adaptability or versatilityVSArea of stationary object

Solution Approach 1:

By transitioning from horizontal to vertical mounting, the rack utilizes the vertical dimension for equipment depth requirements rather than consuming horizontal floor space. Equipment can be mounted vertically with full depth accommodation while occupying minimal floor area, improving adaptability without increasing footprint.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The rack is designed as a modular structure with adjustable shelves and mounting positions, allowing equipment of various depths and sizes to be accommodated. This segmentation enables flexible adaptation to different equipment requirements while maintaining compact floor space occupation.

Inventive Principle:
Principle #1Segmentation

Data Source

PatentUS10806048B2Apparatus and method for housing electronic equipment and increasing floor space utilization in a secure environment
Publication Date: 2020.10.13 BLACKHAWK LABS LLC
  • US10806048B2 patent drawing
  • US10806048B2 patent drawing
  • US10806048B2 patent drawing

AI summary

A secure electronic equipment rack allows electronic equipment to be hung vertically to save space for deep components. This is done by providing a vertical rack apparatus with horizontal side panels on which components are mounted vertically. The side panels of the rack are shorter than the depth of the components to be mounted on, to, or within the panels, thus allowing space to be saved. The rack can be expanded based on user's equipment growth. The apparatus can be mounted on a wall or on a standard EIA relay rack. The apparatus has cable management for equipment that fits into wire channels and allows having a patch panel mounted without taking up a ā€œUā€ space in the apparatus itself. The apparatus can include a built-in level for ease of mounting, and an integrated earth grounding stud. A secure version can include tamper resistance by adding baffling of ventilation areas, for example in both top and bottom vent patterns, and can be designed to be assembled in an overlapping fashion which allows no exposed hardware with the last piece to be assembled being the first to be removed in sequence.