Vertical Fin ESD Protection via Parasitic NPN Junction

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Solution Overview

Problem

Vertical fin technologies in semiconductor devices lack effective electrostatic discharge (ESD) protection due to the absence of a parasitic bipolar NPN junction, making them vulnerable to damage from ESD events.

Innovation Solution

A method is developed to integrate a bipolar parasitic NPN structure beneath the vertical fin, which includes forming n-type and p-type doped active areas on a substrate to create a NPN junction that can handle high voltages and redirect ESD current to ground, thereby protecting the device from damage.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If vertical fin technology is used to increase device density and scaling, then manufacturing precision and device miniaturization are improved, but electrostatic discharge protection capability deteriorates due to absence of parasitic bipolar NPN junction

Engineering Contradiction:
Improvedevice miniaturizationVSAvoidESD protection capability
Core Design Contradiction:
Manufacturing precisionVSReliability

Solution Approach 1:

The ESD protection structure is segmented into distinct n-type and p-type doped regions arranged in a specific pattern around the vertical fin, creating multiple NPN junctions that collectively provide protection while maintaining device scaling

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

A parasitic bipolar NPN junction is introduced as an intermediary protective structure between the ESD event source and the sensitive vertical fin device, redirecting harmful ESD current through the doped regions to protect the main device

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If ESD protection structures are added to vertical fin devices, then reliability against ESD events is improved, but device complexity increases

Engineering Contradiction:
ImproveESD protection capabilityVSAvoidstructure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The ESD protection structure is merged with the existing vertical fin device architecture by integrating doped regions into the substrate surrounding the fin, allowing dual functionality without separate protection components

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The doped regions serve multiple functions: they create the parasitic NPN junction for ESD protection, maintain electrical connectivity, and preserve the vertical fin's primary switching functionality, reducing the need for additional specialized components

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution effectively provides ESD protection for vertical fin technologies by allowing high voltage handling and redirecting transient ESD currents, preventing damage to input/output devices and maintaining compatibility with existing fabrication processes.

Implementation Method 1

An ESD event can deliver a large amount of energy to the chip, potentially destroying input/output circuitry

Methodology Applied
Scientific EffectElectrostatic discharge: Electrostatic Discharge

Implementation Method 2

forming a first active area and a second active area, each including an n-type dopant, on the substrate at opposing ends of the one or more fins

Methodology Applied
Scientific EffectDoping: Dopants

Data Source

PatentUS10741544B2Integration of electrostatic discharge protection into vertical fin technology
Publication Date: 2020.08.11 INTERNATIONAL BUSINESS MACHINE CORPORATION
  • US10741544B2 patent drawing
  • US10741544B2 patent drawing
  • US10741544B2 patent drawing

AI summary

A method of fabricating a semiconductor device includes forming one or more fins on a substrate. The method includes forming a first active area and a second active area, each including an n-type dopant, on the substrate at opposing ends of the one or more fins. The method further includes forming a third active area including a p-type dopant on the substrate adjacent to the first active area and the second active area.