Vertical Fin TFET Structure for Low-Leakage Scaling

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Conventional metal-oxide-semiconductor field-effect transistors (MOSFETs) face challenges in reducing threshold voltage while maintaining a high ratio of ON-current to OFF-current, leading to increased energy consumption and reduced performance as transistor size decreases.

Innovation Solution

The development of vertical tunneling field-effect transistors (TFETs) with a fin-based architecture and aspect ratio trapping (ART) technique, which involves fabricating the tunneling junction in trenches to reduce defects and improve scalability, allowing for better control over the channel and reduced leakage current.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Length of moving object

If conventional MOSFETs are used with reduced threshold voltage, then transistor size can be decreased, but the ratio of ON-current to OFF-current decreases

Engineering Contradiction:
Improvetransistor sizeVSAvoidON-current to OFF-current ratio
Core Design Contradiction:
Length of moving objectVSReliability

Solution Approach 1:

The patent transitions from conventional planar MOSFETs to vertical TFETs, changing the current flow direction from lateral to vertical. This dimensional change enables better control of the channel and achieves steeper subthreshold slopes, maintaining high ON/OFF current ratios even at reduced transistor sizes and lower threshold voltages

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The patent changes the transistor type from MOSFET to TFET, fundamentally altering the conduction mechanism from drift-diffusion to band-to-band tunneling. This parameter change enables steeper subthreshold slopes and allows operation at lower threshold voltages while maintaining acceptable ON/OFF current ratios

Inventive Principle:
Principle #35Parameter changes

2Length of moving object

If threshold voltage is reduced in conventional MOSFETs, then transistor size can be decreased, but energy consumption increases

Engineering Contradiction:
Improvetransistor sizeVSAvoidenergy consumption
Core Design Contradiction:
Length of moving objectVSUse of energy by moving object

Solution Approach 1:

The vertical architecture with wrap-around gate provides superior electrostatic control, enabling steeper subthreshold slopes. This allows the transistor to switch more efficiently between ON and OFF states, reducing the energy required for switching even at reduced threshold voltages and smaller dimensions

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Ease of manufacture

If lateral TFET structure is used, then fabrication is simpler, but device performance and scalability are limited

Engineering Contradiction:
Improvefabrication simplicityVSAvoiddevice performance and scalability
Core Design Contradiction:
Ease of manufactureVSProductivity

Solution Approach 1:

The vertical TFET structure with wrap-around gate enables better electrostatic control and steeper subthreshold slopes, achieving superior device performance. The trench-based fabrication approach with epitaxial growth allows for scalable manufacturing while maintaining high performance characteristics

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Vertical TFETs achieve a steeper subthreshold slope, enhancing performance and reducing energy consumption compared to MOSFETs, while offering improved scalability and reduced fabrication complexity.

Implementation Method 1

vertical tunneling field-effect transistors (TFETs)

Methodology Applied
Scientific EffectBand-to-band tunneling: Franz-Keldysh Effect

Data Source

PatentUS11862715B2Vertical tunneling field-effect transistors
Publication Date: 2024.01.02 INTEL CORP
  • US11862715B2 patent drawing
  • US11862715B2 patent drawing
  • US11862715B2 patent drawing

AI summary

Tunneling Field Effect Transistors (TFETs) are promising devices in that they promise significant performance increase and energy consumption decrease due to a steeper subthreshold slope (for example, smaller sub-threshold swing). In various embodiments, vertical fin-based TFETs can be fabricated in trenches, for example, silicon trenches. In another embodiment, vertical TFETs can be used on different material systems acting as a substrate and/or trenches (for example, Si, Ge, III-V semiconductors, GaN, and the like). In one embodiment, the tunneling direction in the channel of the vertical TFET can be perpendicular to the Si substrates. In one embodiment, this can be different than the tunneling direction in the channel of lateral TFETs.