Imaging Apparatus Vertical FPC Cable Orientation

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Solution Overview

Problem

The existing assembly method for sensor shift optical image stabilization (OIS) lens modules faces challenges due to the insufficient rigidity of flexible printed circuit (FPC) cables, which can cause bending and contact with other components, leading to soldering failures and assembly issues.

Innovation Solution

The proposed solution involves an imaging apparatus with a movable substrate, image sensing chip, and a bearing frame, where the flexible flat cable's electrical connection end is disposed perpendicular to the substrate, avoiding contact with other components, and signal feed-in contacts facilitate active alignment and enabling the image sensing chip, improving the assembly process.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If the FPC cable is bent horizontally and soldered to the image sensor substrate, then the cable can be connected to transmit signals, but the cable lacks sufficient rigidity and may swing or touch other components causing soldering failure

Engineering Contradiction:
Improvecable connectionVSAvoidsoldering success
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The patent changes the orientation of the FPC cable from horizontal to vertical arrangement. The cable extends perpendicular to the image sensor substrate surface, connecting to the lens assembly above rather than alongside other components. This dimensional change eliminates interference with horizontally arranged components and provides adequate space for soldering operations.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Adaptability or versatility

If the FPC cable is arranged horizontally, then it can connect components, but it cannot maintain its shape and is likely to swing affecting assembly

Engineering Contradiction:
Improvecable routingVSAvoidcable shape maintenance
Core Design Contradiction:
Adaptability or versatilityVSStability of the object's composition

Solution Approach 1:

The FPC cable is repositioned from a horizontal plane to a vertical orientation, extending upward from the image sensor substrate to connect with the lens assembly. This vertical arrangement provides natural structural support and prevents the cable from swinging or deforming during the assembly process.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Ease of manufacture

If the horizontally bent part of the FPC cable is placed near other components, then connection is achieved, but it touches other components and cannot be placed successfully

Engineering Contradiction:
Improvecomponent assemblyVSAvoidcomponent placement
Core Design Contradiction:
Ease of manufactureVSEase of operation

Solution Approach 1:

The cable connection path is changed from a horizontal route that intersects with other components to a vertical route that extends upward away from the component plane. This allows successful placement of all components without interference, as the vertical cable path occupies a different spatial dimension.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Data Source

PatentUS11525977B2Imaging apparatus and method for assembling the same
Publication Date: 2022.12.13 LUXVISIONS INNOVATION TECHNOLOGY CORP LTD
  • US11525977B2 patent drawing
  • US11525977B2 patent drawing
  • US11525977B2 patent drawing

AI summary

An imaging apparatus includes an image sensor assembly and a plurality of signal feed-in contacts. The image sensor assembly includes a movable substrate, an image sensing chip, and a bearing frame. The image sensing chip is disposed on an upper surface of the movable substrate. The bearing frame is disposed on the upper surface and surrounds the image sensing chip. The signal feed-in contacts are disposed on the movable substrate, and the signal feed-in contacts are not shaded by the image sensor assembly. The signal feed-in contacts are configured to transmit an enabling signal for enabling the image sensing chip.