Vertical Frame Perforated Disk Scaffold Connection
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Solution Overview
Problem
Existing scaffolding systems face challenges in providing a stable, versatile, and cost-effective solution for constructing temporary support structures that can adapt to varying load conditions and complex architectures, while maintaining ease of handling and assembly.
Innovation Solution
A vertical frame design featuring perforated disks with multiple perforations for connecting holding devices, allowing for the suspension of horizontal and diagonal scaffold elements, and a connecting head configuration that enhances stability and adaptability by enabling torsion-resistant connections and flexible outline configurations.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Stability of the object's composition
If traditional scaffolding systems are used, then assembly is relatively simple, but stability and adaptability to complex architectures are insufficient
Solution Approach 1:
The vertical frame is divided into modular components (vertical supports, horizontal arms, diagonal rods, connecting heads) that can be independently manufactured and assembled. This segmentation allows for standardized production while maintaining overall structural stability when assembled according to the patent's configuration.
Solution Approach 2:
The patent introduces three-dimensional spatial configuration with diagonal rods extending between vertical supports and horizontal arms, creating a立体 (spatial) structure that provides enhanced stability in multiple directions rather than just planar support.
2Adaptability or versatility
If modular scaffold elements are combined, then versatility and adaptability improve, but connection complexity increases
Solution Approach 1:
The connecting head is designed as a universal component that can accommodate multiple types of connections - horizontal arms, diagonal rods, and various scaffold elements can all be connected through the same connecting head mechanism, reducing the need for specialized connection devices for each element type.
Solution Approach 2:
Multiple connection functions are merged into the single connecting head component, which integrates the attachment points for horizontal arms, diagonal rods, and additional scaffold elements into one unified structure, simplifying the overall connection system despite its versatile capabilities.
3Adaptability or versatility
If more connection points and perforations are added, then adaptability to different configurations improves, but manufacturing cost increases
Solution Approach 1:
Perforations and connection points are strategically positioned at specific locations on the vertical supports and horizontal arms where they are most needed for structural integrity and typical scaffold configurations, rather than uniformly distributing them throughout, optimizing both flexibility and manufacturing efficiency.
Data Source
AI summary
A closed vertical frame for constructing a supporting frame, including at least two vertical supports disposed at a horizontal distance from each other, and at least two horizontal arms disposed at a vertical distance from each other. Each extends between the at least two vertical supports transversely to the vertical supports. A first horizontal arm is welded on both ends to a respective vertical support near the upper end thereof, and a second horizontal arm is welded on both ends likewise to these vertical supports near the lower end thereof. The vertical frame is reinforced with at least one diagonal rod extending between two vertical supports and two horizontal arms and is welded onto two vertical supports. Near the respective upper and/or lower end, a perforated disk having openings is welded to connect holding devices.