Vertical Fuse OTP Memory Cell Layout for Higher Density

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Solution Overview

Problem

Conventional one-time program (OTP) memory devices have low device density due to the use of planar field effect transistors, which occupy large areas and reduce the number of devices per substrate area, and require two transistors per memory cell, increasing manufacturing costs.

Innovation Solution

The implementation of a vertical fuse OTP memory cell design, where each memory cell consists of a single vertical fuse OTP transistor without a read transistor, sharing a vertical gate electrode to increase device density and reduce costs, with the transistors being operated selectively using source-lines, bit-lines, and word-lines.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If planar field effect transistors are used in OTP memory cells, then the transistors can be manufactured with conventional processes, but the device density is low due to large area occupation

Engineering Contradiction:
ImprovemanufacturabilityVSAvoiddevice area
Core Design Contradiction:
Ease of manufactureVSArea of moving object

Solution Approach 1:

The patent transitions from planar (2D) transistor architecture to vertical (3D) transistor architecture. The vertical fuse OTP transistor extends in the vertical direction with source-line and bit-line arranged vertically, allowing multiple transistors to be packed into a smaller footprint area while maintaining conventional manufacturing compatibility.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Reliability

If two transistors per memory cell are used (read transistor and fuse transistor), then reliable read and write operations can be performed, but manufacturing costs increase

Engineering Contradiction:
Improveoperational reliabilityVSAvoidmanufacturing cost
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The patent combines the read transistor and fuse transistor functions into a single vertical fuse OTP transistor. The device integrates both read and write operations in one transistor structure, eliminating the need for separate read and fuse transistors, thereby reducing manufacturing complexity and cost while maintaining operational reliability.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The vertical fuse OTP transistor serves multiple functions: it acts as both the read transistor and the fuse transistor. The same device structure enables both read operations (through controlled current flow) and write operations (through fuse breaking), providing multi-functionality that reduces the number of components needed per memory cell.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Area of moving object

If vertical fuse OTP transistors are used to increase device density, then more devices can be packed per substrate area, but manufacturing complexity increases

Engineering Contradiction:
Improvedevice densityVSAvoidtransistor structure complexity
Core Design Contradiction:
Area of moving objectVSDevice complexity

Solution Approach 1:

The vertical fuse OTP transistor structure is segmented into distinct functional regions: source-line, channel structure, bit-line, and gate electrode. This segmentation allows each component to be formed using specialized processes optimized for that structure type, simplifying the overall manufacturing approach despite the vertical architecture.

Inventive Principle:
Principle #1Segmentation

Data Source

PatentUS11800703B2Vertical fuse memory in one-time program memory cells
Publication Date: 2023.10.24 TAIWAN SEMICONDUCTOR MANUFACTURING CO LTD
  • US11800703B2 patent drawing
  • US11800703B2 patent drawing
  • US11800703B2 patent drawing

AI summary

In some embodiments, the present disclosure relates to a one-time program memory device that includes a source-line arranged over a bottom dielectric layer. Further, a bit-line is arranged directly over the source-line in a first direction. A channel isolation structure is arranged between the source-line and the bit-line. A channel structure is also arranged between the source-line and the bit-line and is arranged beside the channel isolation structure in a second direction perpendicular to the first direction. A vertical gate electrode extends in the first direction from the bottom dielectric layer to the bit-line and is arranged beside the channel isolation structure in the second direction. The one-time program memory device further includes a gate dielectric layer arranged between the vertical gate electrode and the bit-line, the source-line, and the channel structure.