Vertical Gloss Fixing Layout for Compact Post-Processing Devices

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Conventional post-processing devices increase in size in the width direction due to the arrangement of post-processing units and gloss fixing units in this direction, leading to space inefficiencies and potential user interface challenges.

Innovation Solution

The post-processing device is designed with the cutting process unit and gloss fixing unit arranged in an up-down direction, while the conveying unit is positioned in the depth direction, reducing the overall width and enhancing user accessibility.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If the post-processing unit and gloss fixing unit are arranged in the width direction, then both units can be included in the device, but the device width increases

Engineering Contradiction:
Improvefunctional completenessVSAvoiddevice width
Core Design Contradiction:
Adaptability or versatilityVSLength of stationary object

Solution Approach 1:

The patent applies dimensional reconfiguration by arranging the post-processing unit and gloss fixing unit in the up-down direction (vertical arrangement) instead of the conventional width direction (horizontal arrangement). This transforms the spatial layout from a horizontal sequence to a vertical stack, effectively reducing the device width while maintaining all necessary functions. The conveying unit is positioned in the depth direction to support this vertical arrangement, creating a three-dimensional optimization that resolves the contradiction between functional completeness and compact width.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Device complexity

If the post-processing unit and gloss fixing unit are arranged in the width direction, then the device structure is simplified, but user accessibility is reduced

Engineering Contradiction:
Improvestructural simplicityVSAvoiduser accessibility
Core Design Contradiction:
Device complexityVSEase of operation

Solution Approach 1:

By reconfiguring the unit arrangement from horizontal to vertical, the patent improves user accessibility without significantly increasing structural complexity. The vertical arrangement allows users to access components from the front or side more easily, while the conveying unit positioned in the depth direction provides a logical flow path. This spatial reorganization enhances ergonomics and maintenance accessibility while maintaining a relatively simple overall structure.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Area of stationary object

If the device width is reduced by changing arrangement, then space utilization is improved, but noise may increase due to closer component proximity

Engineering Contradiction:
Improvefootprint areaVSAvoidnoise
Core Design Contradiction:
Area of stationary objectVSObject-generated harmful factors

Solution Approach 1:

The patent introduces the conveying unit positioned in the depth direction as an intermediary element between the post-processing unit and gloss fixing unit. This intermediary arrangement serves multiple functions: it maintains necessary spacing between components to reduce noise transmission, provides a logical material flow path, and allows for acoustic isolation if needed. The depth-direction positioning creates natural acoustic barriers while maintaining compact width, resolving the contradiction between space utilization and noise control.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration minimizes the device's width, reduces noise, and improves user accessibility by allowing easy attachment and detachment of components, thus optimizing space utilization and user interaction.

Implementation Method 1

a gloss fixing unit that is arranged in an up-down direction with respect to the post-processing unit, and applies heat and pressure to the recording medium to impart glossiness to the toner image

Methodology Applied
Scientific EffectHeating: Heating

Implementation Method 2

a gloss fixing unit that is arranged in an up-down direction with respect to the post-processing unit, and applies heat and pressure to the recording medium to impart glossiness to the toner image

Methodology Applied
Scientific EffectPressure: Pressure Increase

Data Source

PatentUS20250298351A1Post-processing device and image forming system
Publication Date: 2025.09.25 FUJIFILM BUSINESS INNOVATION CORP
  • US20250298351A1 patent drawing
  • US20250298351A1 patent drawing
  • US20250298351A1 patent drawing

AI summary

A post-processing device includes a post-processing unit that performs post-processing on a recording medium on which a toner image has been formed, and a gloss fixing unit that is arranged in an up-down direction with respect to the post-processing unit, and that applies heat and pressure to the recording medium to impart glossiness to the toner image.