Vertical Laser-Photodetector Stack for Low-Power FMCW Distance Sensing

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Solution Overview

Problem

Current LIDAR systems, particularly FMCW LIDAR systems, face challenges in reliably detecting objects at greater distances due to the need for high-power laser light sources, and there is a need for improved optoelectronic semiconductor devices and sensors for enhanced distance and object recognition capabilities.

Innovation Solution

An optoelectronic semiconductor device and apparatus featuring a semiconductor layer stack with a surface-emitting laser diode and photodetector arranged vertically, utilizing a waveguide for aligned electromagnetic radiation, and an evaluation device to determine distance changes based on frequency differences in emitted and reflected radiation, with a current source varying the emission wavelength and a method for operating these devices to determine positional relationships.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If high-power laser light sources are used to detect objects at greater distances, then the detection range is improved, but the energy consumption and power requirements increase

Engineering Contradiction:
Improvedetection rangeVSAvoidenergy consumption
Core Design Contradiction:
Measurement precisionVSUse of energy by moving object

Solution Approach 1:

The patent combines the laser diode and photodetector into a single vertical cavity structure where the photodetector is positioned directly below the laser diode. This integration allows the reflected light to be detected immediately within the same device structure, improving detection efficiency and enabling greater detection ranges while reducing the need for high-power sources.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The patent transitions from a lateral arrangement of laser and detector to a vertical arrangement with the photodetector positioned beneath the laser diode in the same semiconductor layer. This vertical configuration optimizes the optical path for detecting reflected light and enables more efficient use of the emitted radiation, improving detection capability without proportionally increasing power consumption.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Measurement precision

If high-power laser light sources are used to detect objects at greater distances, then the detection range is improved, but the device complexity and power supply requirements increase

Engineering Contradiction:
Improvedetection rangeVSAvoidpower supply requirements
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent merges the laser generation and light detection functions into a single integrated semiconductor device. The vertical cavity structure combines the laser diode, photodetector, and waveguide into one compact unit, simplifying the overall system architecture and reducing power supply complexity compared to separate high-power laser systems.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The semiconductor device performs multiple functions within a single structure: the laser diode emits coherent light, the waveguide directs the light toward the target, and the photodetector detects the reflected light. This multi-functionality eliminates the need for separate components and simplifies the power supply requirements.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Measurement precision

If the laser diode and photodetector are arranged vertically in the same semiconductor layer, then the wavefront alignment and superposition are improved, but the manufacturing precision requirements increase

Engineering Contradiction:
Improvewavefront alignmentVSAvoidvertical alignment precision
Core Design Contradiction:
Measurement precisionVSManufacturing precision

Solution Approach 1:

The patent combines the laser diode and photodetector into a single vertical cavity structure grown in one semiconductor layer. This monolithic integration ensures that both components are automatically aligned during the semiconductor growth process, achieving precise wavefront alignment without requiring post-fabrication adjustment and reducing the impact of manufacturing tolerances.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The photodetector is positioned within the vertical cavity structure directly beneath the laser diode, creating a nested configuration where the detection element is embedded in the same semiconductor layer. This nesting ensures automatic alignment of the optical paths and wavefronts while simplifying the manufacturing process.

Inventive Principle:
Principle #7Nested doll (Nesting)

4Measurement precision

If a waveguide is used to supply reflected electromagnetic radiation to the photodetector, then the detection sensitivity is improved, but the device complexity increases

Engineering Contradiction:
Improvedetection sensitivityVSAvoidstructural complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The waveguide is integrated directly into the vertical cavity structure, forming a unified optical path from the laser diode through the waveguide to the photodetector. This integration improves detection sensitivity by efficiently guiding the reflected light while avoiding the need for separate, complex external waveguide systems.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution enables precise detection of small changes in distance and relative speed with high sensitivity, achieving a resolution in the micrometer range and allowing for the use of lower power while maintaining effective object recognition and distance measurement.

Implementation Method 1

a surface-emitting laser diode (103) and a photodetector (105), which are arranged vertically one above the other

Methodology Applied
Scientific EffectLaser emission: Laser

Implementation Method 2

information about a change in distance between the optoelectronic semiconductor device and an object which has reflected the electromagnetic radiation emitted by the laser diode

Methodology Applied
Scientific EffectLight reflection: Reflection

Implementation Method 3

The optoelectronic semiconductor device may further comprise a waveguide which is adapted to supply electromagnetic radiation reflected by an object to the photodetector

Methodology Applied
Scientific EffectWaveguide transmission: Waveguide (optics)

Implementation Method 4

In this manner, the wavefronts of the electromagnetic radiation emitted by the surface-emitting laser diode and of the radiation reflected by the object may be aligned particularly well. When the respective wavefronts are aligned, superimposition of the electromagnetic radiation and thereby mixing are promoted

Methodology Applied
Scientific EffectWavefront alignment:

Implementation Method 5

the photodetector is adapted to detect the reflected electromagnetic radiation

Methodology Applied
Scientific EffectPhotodetection: Photoelectric Effect

Implementation Method 6

LIDAR ('Light Detection and Ranging') systems, in particular FMCW LIDAR systems ('Frequency Modulated Continuous Wave' LIDAR systems) are increasingly being used in vehicles

Methodology Applied
Scientific EffectFrequency modulation continuous wave (FMCW):

Implementation Method 7

information about a change in distance between the optoelectronic semiconductor device and an object which has reflected the electromagnetic radiation emitted by the laser diode

Methodology Applied
Scientific EffectDoppler effect: Doppler Effect

Data Source

PatentUS20230350022A1Optoelectronic semiconductor device, optoelectronic semiconductor apparatus, method of operating the optoelectronic semiconductor device, and biosensor
Publication Date: 2023.11.02 AMS OSRAM INT GMBH
  • US20230350022A1 patent drawing
  • US20230350022A1 patent drawing
  • US20230350022A1 patent drawing

AI summary

An optoelectronic semiconductor component (10) includes a semiconductor stack (109) in which a surface-emitting laser diode (103) and a photodetector (105) are placed vertically on top of one another. The optoelectronic semiconductor component (10) additionally includes an electric power source (149) that is adapted to modify a current intensity applied to the surface-emitting laser diode (103), thus allowing an emission wavelength to be modified.