Vertical Memory Stack Layout With Barrier Patterns for Higher Density

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Solution Overview

Problem

Existing semiconductor devices face challenges in increasing data storage capacity, particularly in three-dimensional arrangements of memory cells.

Innovation Solution

A semiconductor device with a vertical memory structure and specific barrier and supporter patterns, including first and second barrier structures and through contact plugs, arranged in a vertical direction to enhance data storage capacity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If memory cells are arranged three-dimensionally to increase data storage capacity, then data storage capacity is improved, but device complexity increases

Engineering Contradiction:
Improvedata storage capacityVSAvoiddevice complexity
Core Design Contradiction:
Quantity of substanceVSDevice complexity

Solution Approach 1:

The patent transitions from planar two-dimensional memory cell arrangement to three-dimensional vertical stacking, where multiple layers of memory cells are stacked in the vertical direction. This dimensional change enables significantly increased storage capacity by utilizing the vertical space above the substrate, allowing memory cells to be arranged in multiple levels rather than a single plane.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The three-dimensional memory structure is divided into multiple functional layers including interlayer insulating layers, horizontal layers, vertical memory structures, barrier structures, and supporter patterns. Each layer performs a specific function and is systematically organized, which manages the complexity by creating a modular architecture that can be manufactured using standardized processes.

Inventive Principle:
Principle #1Segmentation

2Quantity of substance

If vertical memory structures and barrier structures are added to enhance storage capacity, then data storage capacity is improved, but manufacturing precision requirements increase

Engineering Contradiction:
Improvedata storage capacityVSAvoidmanufacturing precision
Core Design Contradiction:
Quantity of substanceVSManufacturing precision

Solution Approach 1:

Supporter patterns are formed in advance before the vertical memory structures and barrier structures are created. These supporter patterns serve as pre-established reference structures that define the positions and orientations of subsequent layers, ensuring that vertical structures are aligned correctly and reducing the precision requirements during later manufacturing steps.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

Interlayer insulating layers are introduced as intermediary structures between the substrate and the vertical memory structures. These insulating layers provide a standardized interface and spacing reference, making it easier to position vertical memory structures and barrier structures with consistent precision across the device.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Reliability

If through contact plugs are positioned between barrier structures, then electrical connectivity is improved, but device complexity increases

Engineering Contradiction:
Improveelectrical connectivityVSAvoiddevice complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The barrier structures serve multiple functions: they provide electrical isolation between adjacent vertical memory structures and simultaneously define the positioning references for through contact plugs. This multi-functionality reduces the need for additional dedicated structures, thereby managing device complexity while ensuring proper electrical connectivity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentUS12451433B2Semiconductor device with vertical patterns and data storage system including the same
Publication Date: 2025.10.21 SAMSUNG ELECTRONICS CO LTD
  • US12451433B2 patent drawing
  • US12451433B2 patent drawing
  • US12451433B2 patent drawing

AI summary

A semiconductor device includes a stack structure including interlayer insulating layers and horizontal layers on a lower structure; a memory vertical structure vertically penetrating the stack structure; first and second barrier structures penetrating the stack structure in parallel; a supporter pattern penetrating the stack structure; and through contact plugs penetrating the stack structure. The first barrier structure includes first barrier patterns arranged in a first direction and spaced apart from each other, and second barrier patterns arranged in the first direction and spaced apart from each other. Each of the first and second barrier patterns includes a linear shape extending in the first direction. In a first barrier pattern and a second barrier pattern adjacent to each other, a portion of the first barrier pattern opposes a portion of the second barrier pattern in a second direction perpendicular to the first direction.