Vertical Memory Epitaxial Layer for Channel Disconnection

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Solution Overview

Problem

The challenge is to prevent disconnection phenomena in vertical memory devices and enhance the characteristics of transistors forming memory cell strings, particularly in increasing the degree of integration and memory capacity while maintaining reliable channel layer connections.

Innovation Solution

A vertical memory device design featuring a substrate with stacked gate electrode layers, a channel layer penetrating through these layers, and a first epitaxial layer in contact with the channel layer, along with a gate dielectric layer with a sidewall portion and a lower surface portion, which helps prevent disconnection by filling through holes and reducing channel layer thickness.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If the channel layer thickness is reduced to increase integration density, then the degree of integration is improved, but the channel layer becomes prone to disconnection

Engineering Contradiction:
Improvedegree of integrationVSAvoidchannel layer connection stability
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

An epitaxial layer is introduced as an intermediary component between the channel layer and the substrate. This epitaxial layer serves as a mediator that provides mechanical support and electrical connection to the thin channel layer, preventing disconnection while allowing the channel layer to maintain reduced thickness for high integration density.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The device employs a composite structure combining the channel layer with the epitaxial layer. This composite material approach allows the thin channel layer to function effectively for high-density integration while the epitaxial layer provides the necessary structural integrity and connection stability to prevent disconnection.

Inventive Principle:
Principle #40Composite materials

2Productivity

If the degree of integration is increased by stacking memory cells vertically, then the memory capacity is improved, but the complexity of maintaining channel layer integrity increases

Engineering Contradiction:
Improvememory capacityVSAvoidchannel layer integrity maintenance
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The vertical memory structure is segmented into distinct functional layers: the channel layer for transistor operation and the epitaxial layer for structural support and connection. This segmentation allows each layer to be optimized independently, simplifying the maintenance of channel layer integrity in high-density vertical stacking configurations.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design effectively prevents channel layer disconnection and enhances memory device integration and capacity by ensuring stable transistor performance and reduced channel layer thickness.

Implementation Method 1

growing a first epitaxial layer filling at least a portion of the through hole

Methodology Applied
Scientific EffectEpitaxy: Epitaxy

Data Source

PatentUS10636808B2Vertical memory device having an epitaxial layer in contact with a channel layer
Publication Date: 2020.04.28 SAMSUNG ELECTRONICS CO LTD
  • US10636808B2 patent drawing
  • US10636808B2 patent drawing
  • US10636808B2 patent drawing

AI summary

A vertical memory device and method of manufacture thereof are provided. The vertical memory device includes gate electrode layers stacked on a substrate; a channel layer penetrating through the gate electrode layers; and a first epitaxial layer in contact with a lower portion of the channel layer and including a region having a diameter smaller than an external diameter of the channel layer.