Vertical Memory Structure for High-Density Semiconductor Storage

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Solution Overview

Problem

There is a need for semiconductor devices that can efficiently store high-capacity data, and existing two-dimensional memory cell arrangements are limited in their storage capacity, prompting the exploration of three-dimensional memory structures to enhance data storage capabilities.

Innovation Solution

A semiconductor device with a vertical memory structure that includes an insulating core region, a channel layer, and dielectric structures, along with conductive and insulating layers, is developed. This structure penetrates through a stack of interlayer insulating layers and gate layers, with conductive patterns and contact plugs connecting the memory cells, enabling increased storage density.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If two-dimensional memory cell arrangement is used, then device structure is simple, but data storage capacity is limited

Engineering Contradiction:
Improvedata storage capacityVSAvoidmemory structure complexity
Core Design Contradiction:
Quantity of substanceVSDevice complexity

Solution Approach 1:

The patent transitions from two-dimensional memory cell arrangement to three-dimensional vertical memory structure. The vertical memory structure includes a channel layer extending in the vertical direction, surrounded by dielectric structures and gate layers at different heights, enabling data storage in the third dimension (vertical direction) while maintaining planar footprint, thus significantly increasing storage capacity without proportionally increasing device area.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Quantity of substance

If vertical memory structure is implemented, then storage density increases, but contact resistance may worsen

Engineering Contradiction:
Improvestorage densityVSAvoidcontact resistance
Core Design Contradiction:
Quantity of substanceVSReliability

Solution Approach 1:

The vertical memory structure is segmented into multiple functional regions along the vertical direction, with gate layers at different heights (first gate layer, second gate layer, third gate layer) and corresponding contact structures. This segmentation allows for optimized electrical contact at each level, with source contact plugs and bit line contact plugs positioned at specific heights to minimize resistance while maintaining vertical stacking for high density.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Dielectric structures serve as intermediary elements between the channel layer and gate layers, providing both electrical isolation and mechanical support. The dielectric structures fill spaces between vertical memory structures and provide pathways for contact plugs to reach the channel layer at appropriate heights, facilitating low-resistance contacts while maintaining the vertical high-density architecture.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Quantity of substance

If multiple gate layers are stacked vertically, then storage capacity increases, but manufacturing complexity increases

Engineering Contradiction:
Improvestorage capacityVSAvoidmanufacturing process complexity
Core Design Contradiction:
Quantity of substanceVSEase of manufacture

Solution Approach 1:

The patent implements multiple gate layers stacked vertically around the channel layer, with each gate layer positioned at a different height. This vertical stacking approach increases storage capacity by utilizing the third dimension, while the systematic arrangement of gate layers (first, second, third gate layers) and their corresponding dielectric structures provides a manufacturable pattern that can be formed using sequential deposition and etching processes.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Data Source

PatentUS20230061301A1Semiconductor device and data storage system including the same
Publication Date: 2023.03.02 SAMSUNG ELECTRONICS CO LTD
  • US20230061301A1 patent drawing
  • US20230061301A1 patent drawing
  • US20230061301A1 patent drawing

AI summary

A semiconductor device includes an upper structure on a lower structure. The upper structure includes a stack structure including gate layers, a vertical memory structure penetrating the stack structure, a bit line electrically connected to the vertical memory structure and below the stack structure, and a conductive pattern electrically connected to the vertical memory structure and on the stack structure. The vertical memory structure includes an insulating core region, a first pad pattern electrically connected to the conductive pattern on the insulating core region, a dielectric structure on a side surface of the insulating core region and a side surface of the first pad pattern, and a channel layer. The channel layer includes a first portion contacting the dielectric structure and a second portion extending from the first portion and between a lower surface of the first pad pattern and an upper surface of the insulating core region.