Vertical MIM Capacitor Layout for Higher Capacitance Density

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Solution Overview

Problem

Conventional Metal-Insulator-Metal (MIM) capacitors occupy a large surface area on semiconductor substrates, limiting capacitance and requiring complex manufacturing processes with multiple masks.

Innovation Solution

The MIM capacitors are vertically stacked with conductors upright on a semiconductor substrate, using fewer masks and simpler processes to reduce surface area occupation and enhance capacitance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If conventional MIM capacitors are formed with vertically stacked top metal layer, insulator layer and bottom metal layer, then capacitance is improved, but surface area occupation increases significantly

Engineering Contradiction:
ImprovecapacitanceVSAvoidsurface area occupation
Core Design Contradiction:
Quantity of substanceVSArea of stationary object

Solution Approach 1:

The patent transitions from a conventional planar capacitor layout to a vertically stacked three-dimensional structure. The capacitor consists of a bottom electrode, an insulator layer, and a top electrode stacked vertically, utilizing the third dimension (height) to increase capacitance without proportionally increasing the surface footprint. This dimensional change allows higher capacitance density by exploiting vertical space above the substrate.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Quantity of substance

If conventional MIM capacitors are manufactured, then capacitance is achieved, but manufacturing process complexity increases due to multiple masks

Engineering Contradiction:
ImprovecapacitanceVSAvoidmanufacturing process complexity
Core Design Contradiction:
Quantity of substanceVSDevice complexity

Solution Approach 1:

The patent merges the formation of the top electrode with the formation of other circuit elements by using a common conductive layer that serves multiple functions. The top electrode is formed as part of an interlayer conductive structure that also provides interconnect functionality, reducing the need for separate dedicated capacitor electrode formation steps and associated photolithography masks.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The conductive layer forming the top electrode is designed to serve dual purposes: it acts as the capacitor electrode and simultaneously functions as an interconnect layer for other circuit elements. This multi-functionality reduces manufacturing complexity by eliminating redundant process steps and masks that would be required if separate structures were formed for each function.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Ease of manufacture

If conventional MIM capacitors occupy large surface area, then manufacturing is simplified, but chip design flexibility is constrained

Engineering Contradiction:
Improvemanufacturing simplicityVSAvoidchip design flexibility
Core Design Contradiction:
Ease of manufactureVSAdaptability or versatility

Solution Approach 1:

By stacking the capacitor structure vertically, the patent reduces the horizontal footprint of the capacitor while maintaining its capacitance value. This allows more capacitors to be packed into the same chip area and provides greater flexibility in circuit layout and design, without complicating the manufacturing process.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Data Source

PatentUS20250324626A1Method of making semiconductor device including metal insulator metal capacitor
Publication Date: 2025.10.16 TAIWAN SEMICONDUCTOR MANUFACTURING CO LTD
  • US20250324626A1 patent drawing
  • US20250324626A1 patent drawing
  • US20250324626A1 patent drawing

AI summary

A semiconductor device includes a circuit layer over a first portion of a substrate, wherein the circuit layer exposes a second portion of the substrate. The semiconductor device includes a test line electrically connected to the circuit layer. The semiconductor device includes a capacitor entirely over the second portion of the substrate. In some embodiments, a top surface of the test line is substantially coplanar with a top surface of the capacitor.