Vertical Trench MOSFET Structure for Low RON and Short-Circuit Limiting

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Solution Overview

Problem

Existing vertical trench MOSFETs face a design challenge in balancing low on-resistance and low short-circuit current, which is crucial for efficient power electronics applications.

Innovation Solution

The implementation of p shielding implantations in every second trench of a vertical field effect transistor structure, along with deeper p body connections extending into the n− drift zone, creates a PN transition that reduces resistance at high drain voltages and limits short-circuit current.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-generated harmful factors

If p shielding implantations are implemented in every second trench, then short-circuit current is limited, but on-resistance increases

Engineering Contradiction:
Improveshort-circuit currentVSAvoidon-resistance
Core Design Contradiction:
Object-generated harmful factorsVSReliability

Solution Approach 1:

The patent applies p shielding implantations selectively in every second trench rather than uniformly in all trenches. This local differentiation creates alternating patterns of shielded and unshielded trenches, allowing the structure to limit short-circuit current through the shielded trenches while maintaining lower on-resistance through the unshielded trenches, thus resolving the contradiction between these two parameters.

Inventive Principle:
Principle #3Local quality

2Reliability

If deeper p body connections are implemented, then resistance at high drain voltages is reduced, but device complexity increases

Engineering Contradiction:
Improveresistance at high drain voltagesVSAvoiddevice complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent implements deeper p body connections that extend into the n- drift zone before the trench structures are fully formed. This preliminary action of extending p body connections deeper into the drift zone beforehand allows the structure to naturally reduce resistance at high drain voltages through the formed PN transition, while avoiding the need for additional complex processing steps that would increase device complexity.

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach effectively reduces the specific on-resistance and limits short-circuit current, enhancing the overall performance and reliability of the vertical field effect transistor structure for power electronics.

Implementation Method 1

The p-doped zone and the drift zone or the drain zone form a diode... a PN transition is thus created below the channel and reduces the resistance at high drain voltages

Methodology Applied
Scientific EffectPN transition:

Implementation Method 2

A JFET is thus formed at the p-doped zones and serves to limit the current through the channel region in the event of a short circuit... the space charge zones emanating from the p-doped zone approach one another such that a pinch off of the short-circuit current occurs

Methodology Applied
Scientific EffectJFET current limiting:

Data Source

PatentUS20250142944A1Method for manufacturing a vertical field effect transistor structure and corresponding vertical field effect transistor structure
Publication Date: 2025.05.01 ROBERT BOSCH GMBH
  • US20250142944A1 patent drawing
  • US20250142944A1 patent drawing
  • US20250142944A1 patent drawing

AI summary

A method for manufacturing a vertical field effect transistor structure and a vertical field effect transistor structure. The vertical field effect transistor structure has a semiconductor body having first and second connection zones of a first conductor type, a channel zone of the first conductor type, or of a second conductor type complementary to the first conductor type, arranged between the first and second connection zone, a plurality of trenches extending into the semiconductor body, the trenches reaching from the second connection zone through the channel zone into the first connection zone and forming fins of the channel zone and of the second connection zone, a control electrode arranged in the trenches, the electrode being arranged adjacent to the channel zone and insulated from the semiconductor body, and a breakdown current path connected between the first and second connection zones and in parallel with the channel zone.