Vertical Nanowire FETs with Low Defect Density

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Solution Overview

Problem

The challenge in developing vertical nanowire semiconductor structures for field-effect transistors (FETs) lies in achieving low defect density and high crystalline quality channels, particularly with III-V materials, to enhance electrostatic control and drive current performance, while navigating lattice mismatch issues with silicon substrates.

Innovation Solution

The approach involves growing nanowires with a larger cross-section initial surface to support multiple vertical nanowires, ensuring a low defect density by relaxing lattice strain and using a silicon substrate, which allows for defect-poor III-V nanowires to be grown, maintaining CMOS compatibility.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If a silicon substrate is used to grow III-V nanowires, then CMOS compatibility is achieved, but lattice mismatch generates high defect density in the channel

Engineering Contradiction:
ImproveCMOS compatibilityVSAvoiddefect density
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The invention segments the nanowire growth process into two distinct stages: first growing a defect-free seed nanowire on the silicon substrate, then using its tip to nucleate multiple defect-poor nanowires. This segmentation isolates the lattice mismatch problem to the seed stage, preventing defect propagation to the final channel structures.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The invention performs preliminary action by first growing a defect-free seed nanowire on the silicon substrate before using it to generate the final nanowire array. This preliminary seed nanowire acts as a defect-free template, ensuring that subsequent nanowires inherit low defect density while maintaining silicon substrate compatibility.

Inventive Principle:
Principle #10Preliminary action

2Power

If multiple vertical nanowires are used to increase drive current, then device performance is improved, but the area required for source/drain contacts increases

Engineering Contradiction:
Improvedrive currentVSAvoidcontact area
Core Design Contradiction:
PowerVSArea of stationary object

Solution Approach 1:

The invention merges multiple nanowire channels into a single integrated structure that shares common source and drain contacts. By bundling multiple vertical nanowires together, the design achieves high drive current through parallel channels while minimizing contact area through shared electrodes, directly resolving the area-power tradeoff.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The invention implements nesting by placing multiple nanowire channels within a compact bundled structure. The nanowires are nested closely together, allowing them to share common source and drain regions, thereby increasing drive current without proportionally increasing the contact area.

Inventive Principle:
Principle #7Nested doll (Nesting)

3Reliability

If nanowires are grown with smaller cross section to reduce defect density, then channel quality is improved, but drive current capability is reduced

Engineering Contradiction:
Improvecrystalline qualityVSAvoiddrive current
Core Design Contradiction:
ReliabilityVSPower

Solution Approach 1:

The invention combines multiple thin nanowire channels into a bundled structure, where each individual nanowire maintains small cross-section for high crystalline quality, while the collective bundle provides sufficient total channel area for high drive current capability.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The invention changes the parameter of nanowire configuration from single thick channel to multiple thin channels. This parameter change maintains low defect density in each channel while achieving high drive current through the cumulative effect of multiple parallel channels working together.

Inventive Principle:
Principle #35Parameter changes

Data Source

PatentEP2947045B1Low defect-density vertical nanowire semiconductor structures and method for making such structures
Publication Date: 2019.08.28 INTERUNIVERSITAIR MICRO ELECTRONICS CENT (IMEC VZW)
  • EP2947045B1 patent drawingFigure 1~3
  • EP2947045B1 patent drawingFigure 4~6
  • EP2947045B1 patent drawingFigure 7~9

AI summary

A semiconductor structure (100) comprising a first surface (129) and at least one nanowire (126), the at least one nanowire (126) being perpendicular to said first surface (129), wherein the first surface (129) is defect-poor and is made of a doped III-V semiconductor material, wherein the at least one nanowire (126) is defect-poor and made of an undoped III-V semiconductor material having a lattice mismatch with the material of the first surface (129) of from 0% to 1%.