Vertical OTFT Structure With Donor-Acceptor Polymer for High Current

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Solution Overview

Problem

Organic field-effect transistors (OFETs) exhibit low current output and mobility due to weak wavefunction overlap and disorder in thin films, requiring high operating voltages and being unstable due to surface effects, limiting their frequency and stability.

Innovation Solution

The development of polymer compositions incorporating heterocyclic organic compounds, such as fused thiophene compounds, which are more soluble and processable, and the use of a vertical transistor design with a donor-acceptor organic semiconductor structure, allowing for high current densities at low voltages and improved stability without the need for encapsulation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If conventional horizontal OFET structure is used, then device fabrication is simplified, but current output is low and operating voltage must be high

Engineering Contradiction:
Improvedevice fabricationVSAvoidcurrent output
Core Design Contradiction:
Ease of manufactureVSPower

Solution Approach 1:

The patent transitions from a conventional horizontal planar FET structure to a vertical FET structure, changing the spatial arrangement of source, drain, and gate electrodes from a two-dimensional plane to a three-dimensional vertical configuration. This dimensional change enables improved current output while maintaining fabrication simplicity through solution-processing techniques.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Device complexity

If conventional OFET structure is used, then device structure is simple, but carrier mobility is low and operating frequency is limited

Engineering Contradiction:
Improvedevice structureVSAvoidcarrier mobility
Core Design Contradiction:
Device complexityVSSpeed

Solution Approach 1:

The patent changes the structural parameters of the FET by adopting a vertical configuration with source and drain electrodes positioned at opposite ends of the channel in the vertical direction, rather than laterally adjacent. This parameter change, combined with the use of donor-acceptor organic semiconductor materials, achieves high carrier mobility while keeping the device structure relatively simple.

Inventive Principle:
Principle #35Parameter changes

3Area of stationary object

If conventional OFET structure is used, then device footprint is large, but current density is insufficient

Engineering Contradiction:
Improvedevice footprintVSAvoidcurrent density
Core Design Contradiction:
Area of stationary objectVSPower

Solution Approach 1:

By transitioning to a vertical FET structure, the patent reduces the lateral footprint of the device while concentrating the current flow in the vertical direction. The source and drain electrodes are positioned vertically above and below the channel, enabling high current density within a compact area suitable for high-resolution display applications.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

4Ease of manufacture

If thin film semiconductor layer is used, then solution processing is enabled, but wavefunction overlap is weak and mobility is low

Engineering Contradiction:
Improvesolution processingVSAvoidcarrier mobility
Core Design Contradiction:
Ease of manufactureVSSpeed

Solution Approach 1:

The patent employs donor-acceptor organic semiconductor materials with specific molecular structures that combine electron-donating and electron-accepting units. This composite molecular architecture enhances wavefunction overlap and charge carrier mobility within the thin film, while maintaining solution processability through appropriate solvent selection and deposition techniques.

Inventive Principle:
Principle #40Composite materials

Data Source

PatentUS12058933B2High current OTFT devices with vertical designed structure and donor-acceptor based organic semiconductor materials
Publication Date: 2024.08.06 CORNING INC
  • US12058933B2 patent drawing
  • US12058933B2 patent drawing
  • US12058933B2 patent drawing

AI summary

Devices include a substrate, a collector layer, and an emitter layer positively biased relative to the collector. Devices further include a semiconductor layer located between the collector and the emitter. The semiconductor layer includes an organic semiconductor polymer with a donor-acceptor structure.