Vertical PDU with Opposite-Surface Circuit Protection

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Solution Overview

Problem

Existing power distribution units (PDUs) in computing centers face challenges in providing high power density while maintaining accessibility to branch rated circuit protection devices and minimizing space usage within the rack, especially in high-density environments.

Innovation Solution

A vertically mounted PDU design with power receptacles on one surface and branch rated circuit protection devices on the opposite surface, allowing for a high receptacle count without protruding into the rack's serviceability area, and incorporating visual indicators for alignment and a mounting mechanism for secure attachment to the rack.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If power receptacles are arranged on both surfaces of the PDU, then the receptacle count increases, but the accessibility to circuit protection devices deteriorates

Engineering Contradiction:
Improvereceptacle countVSAvoidaccessibility to circuit protection devices
Core Design Contradiction:
Quantity of substanceVSEase of operation

Solution Approach 1:

The PDU is segmented into two distinct surfaces: the front surface houses power receptacles for device connections, while the rear surface houses circuit protection devices. This spatial segmentation allows both receptacles and protection devices to be accessible from opposite directions, eliminating the need to choose between high receptacle count and protection device accessibility.

Inventive Principle:
Principle #1Segmentation

2Quantity of substance

If the PDU is mounted horizontally to provide power to multiple devices, then the receptacle count increases, but the space usage within the rack increases

Engineering Contradiction:
Improvereceptacle countVSAvoidspace usage in rack
Core Design Contradiction:
Quantity of substanceVSArea of stationary object

Solution Approach 1:

The PDU transitions from traditional horizontal mounting that consumes rack depth to a vertical mounting configuration that utilizes rack height. By arranging receptacles in vertical columns and mounting the PDU vertically on the rack rear, the design achieves high receptacle density while minimizing the horizontal footprint and optimizing three-dimensional space utilization.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Quantity of substance

If the PDU protrudes into the rack serviceability area to increase receptacle count, then the power distribution capacity increases, but the serviceability area is reduced

Engineering Contradiction:
Improvepower distribution capacityVSAvoidserviceability area
Core Design Contradiction:
Quantity of substanceVSArea of stationary object

Solution Approach 1:

The PDU is extracted from the main rack serviceability area and repositioned to mount on the rear surface of the rack. This extraction allows the receptacles to be positioned vertically without protruding into the horizontal serviceability zone, maintaining clear access for rack maintenance while maximizing power distribution capacity through increased receptacle count.

Inventive Principle:
Principle #2Taking out (Extraction)

Data Source

PatentUS10181704B2Power distribution units with receptacles on one surface and branch rated circuit protection devices on an opposite surface
Publication Date: 2019.01.15 HEWLETT PACKARD ENTERPRISE DEV LP
  • US10181704B2 patent drawing
  • US10181704B2 patent drawing
  • US10181704B2 patent drawing

AI summary

Examples described herein relate to power distribution units (PDUs) with receptacles on one surface and branch rated circuit protection devices on an opposite surface. For example, a PDU includes a first surface including a plurality of receptacles to couple a plurality of electronic devices to the PDU. The PDU also includes a second surface, opposite the first surface, including a plurality of branch rated circuit protection devices associated with the plurality of receptacles.