Vertical Subsurface Pressure Vessel With Interstitial Leak Detection

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Solution Overview

Problem

Existing storage systems for pressurized hazardous and nonhazardous fluids face challenges in efficiently storing large volumes in a cost-effective manner, particularly in locations lacking large underground salt deposits, and struggle with leak detection and containment.

Innovation Solution

A subterranean storage system is constructed using a cylindrical casing secured into bedrock with a double containment closure and pipe risers, allowing for leak detection through pressure monitoring in an interstitial space.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If above-ground storage facilities are used, then construction is easier and costs are lower, but the facilities must resist weather degradation and require substantial surrounding infrastructure, increasing land area requirements

Engineering Contradiction:
Improveconstruction easeVSAvoidland area
Core Design Contradiction:
Ease of manufactureVSArea of stationary object

Solution Approach 1:

The patent transitions from above-ground storage to underground storage by excavating a hole in the earth and placing the tank therein. This dimensional change from surface-level to subterranean storage eliminates the need for large land areas while providing weatherproof and temperature-stable storage conditions.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Stability of the object's composition

If underground storage facilities are used, then weatherproof and temperature stable storage is achieved, but construction is more difficult and costs are significant

Engineering Contradiction:
Improvetemperature stabilityVSAvoidconstruction difficulty
Core Design Contradiction:
Stability of the object's compositionVSEase of manufacture

Solution Approach 1:

The storage system is divided into modular components: a pre-manufactured tank, a separate closure assembly with detection devices, and surrounding infrastructure. This segmentation allows for easier construction and assembly while maintaining the benefits of underground storage.

Inventive Principle:
Principle #1Segmentation

3Quantity of substance

If salt caverns are used for large storage needs, then large volumes can be stored economically, but large underground deposits of salt are required which only occur in a few places on earth

Engineering Contradiction:
Improvestorage volumeVSAvoidgeological adaptability
Core Design Contradiction:
Quantity of substanceVSAdaptability or versatility

Solution Approach 1:

The patent creates a universal storage solution that can be implemented in various geological conditions by excavating holes in the earth and placing tanks therein, rather than being limited to specific salt deposit locations. The system adapts to different geological environments while providing large-volume storage capability.

Inventive Principle:
Principle #6Universality (Multi-functionality)

4Ease of manufacture

If pre-manufactured tanks are buried in holes dug into overburden soil, then construction is easier, but leaks are hard to detect and can permeate through the ground causing extensive ground and well water contamination

Engineering Contradiction:
Improveconstruction easeVSAvoidleak detection capability
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The patent introduces an intermediary detection system consisting of sensors and monitoring devices installed within the closure assembly. These intermediaries continuously monitor for leaks and provide early warning, enabling rapid detection and containment of any leakage before it can cause extensive contamination.

Inventive Principle:
Principle #24Intermediary (Mediator)

5Adaptability or versatility

If large holes are dug into bedrock to install tanks, then storage can be achieved in locations without salt deposits, but construction becomes more difficult and costly

Engineering Contradiction:
Improvelocation flexibilityVSAvoidconstruction difficulty
Core Design Contradiction:
Adaptability or versatilityVSEase of manufacture

Solution Approach 1:

The patent employs a dynamic construction approach where the hole size and depth are adjusted based on the specific geological conditions and storage requirements. This flexible methodology allows adaptation to various locations and geological formations while optimizing construction difficulty and cost.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables efficient, economical storage of large volumes of pressurized fluids with rapid leak detection and containment, minimizing environmental contamination.

Implementation Method 1

A cement mixture is used to fill the gap space. The cement mixture and the surrounding bedrock reinforce the storage tank and firmly secure it into position.

Methodology Applied
Scientific EffectCement binding:

Implementation Method 2

A subterranean storage system is constructed using a cylindrical casing secured into bedrock with a double containment closure and pipe risers, allowing for leak detection through pressure monitoring in an interstitial space.

Methodology Applied
Scientific EffectPressure monitoring:

Data Source

PatentUS12404972B2Method and process for storing liquid and gaseous fluids under pressure in a vertical subsurface vessel
Publication Date: 2025.09.02 REICHWEIN MELVIN CHARLES
  • US12404972B2 patent drawing
  • US12404972B2 patent drawing
  • US12404972B2 patent drawing

AI summary

A system and method for creating a subterranean storage facility at a location where there is underlying bedrock. A storage tank is provided that is formed from a cylindrical casing that is sealed with a top closure and a bottom closure. A first hole is excavated through the overburden. At the bottom of the first hole, a second hole is excavated into the bedrock. The storage tank is placed in the second hole with the top closure of the storage tank facing upward. The storage tank is set into the bedrock with a cement mixture. Pipe risers are extended into the storage tank through the first closure. The pipe risers extend up through the first hole and provide access to the storage tank.