Vertical Roller UAV Recovery System

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Solution Overview

Problem

Current methods for retrieving small unmanned aerial vehicles (UAVs) without a runway are clumsy, potentially damaging, and require human intervention, as they often result in collisions with nets, hooks, or rough landings.

Innovation Solution

A system and method that utilizes vertically oriented rollers with a capture mechanism, such as hook-and-loop fasteners or magnetic fields, to automatically capture and hold UAVs in a vertical orientation, allowing for safe retrieval and motor shutdown without forward momentum.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If current retrieval methods (nets, hooks, belly-landing) are used, then UAVs can be retrieved without a runway, but the UAV may be damaged during retrieval

Engineering Contradiction:
Improveretrieval capability without runwayVSAvoidUAV damage during retrieval
Core Design Contradiction:
Ease of operationVSObject-affected harmful factors

Solution Approach 1:

The patent applies beforehand cushioning by using a vertically oriented cushion formed of multiple rollers positioned to receive the UAV before contact. The rollers are covered with hook-and-loop fastener elements that provide a compliant, cushioning surface rather than a hard impact surface. This pre-positioned cushioning system absorbs the impact energy when the UAV is captured, preventing damage to the UAV structure while enabling retrieval without a runway.

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

2Productivity

If manual retrieval methods are used, then UAVs can be captured, but human intervention is required which reduces efficiency

Engineering Contradiction:
Improveretrieval efficiencyVSAvoidautomatic capture capability
Core Design Contradiction:
ProductivityVSExtent of automation

Solution Approach 1:

The patent implements self-service by designing a capture system that automatically captures the UAV without requiring human intervention. The vertically oriented cushion with hook-and-loop fastener elements on the rollers automatically engages with corresponding elements on the UAV when it approaches in vertical orientation. The system serves itself by using the UAV's own vertical hovering capability and onboard capture elements to effect the capture, eliminating the need for manual retrieval operations and thereby improving productivity and automation extent simultaneously.

Inventive Principle:
Principle #25Self-service

3Reliability

If UAVs are captured in horizontal orientation with forward velocity, then capture can be achieved, but momentum causes misalignment and potential damage

Engineering Contradiction:
Improvecapture accuracyVSAvoidforward momentum during capture
Core Design Contradiction:
ReliabilityVSForce

Solution Approach 1:

The patent applies inversion by changing the conventional horizontal capture approach to a vertical capture orientation. Instead of capturing the UAV in its normal horizontal flight attitude with forward velocity, the system requires the UAV to hover in vertical orientation with no forward velocity or momentum. This inverted approach reverses the capture geometry and eliminates the momentum problem, allowing the UAV to be captured in a controlled, stationary state rather than during high-speed horizontal approach, thereby improving capture accuracy and reducing damage risk.

Inventive Principle:
Principle #13The other way round (Inversion)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables safe and automatic retrieval of UAVs by mitigating misalignment and momentum issues, using resilient rollers and adaptive capture devices to minimize damage and eliminate the need for human intervention.

Implementation Method 1

each roller may be partially covered with cooperating elements of a hook-and-loop fastener

Methodology Applied
Scientific EffectHook-and-loop fastener: Mechanical Fastener

Implementation Method 2

a magnetic field can be generated adjacent the rollers

Methodology Applied
Scientific EffectMagnetic field: Magnetic Field

Implementation Method 3

the flexible, cushioning nature of the rollers

Methodology Applied
Scientific EffectElasticity: Elasticity

Data Source

PatentUS9073645B2Apparatus and method for retrieving unmanned aerial vehicles
Publication Date: 2015.07.07 RAYTHEON CO
  • US9073645B2 patent drawing
  • US9073645B2 patent drawing
  • US9073645B2 patent drawing

AI summary

A system and method for recovering unmanned aerial vehicles (UAVs) uses the fact that many small UAVs can hover in a vertical or near-vertical attitude. An exemplary system includes two or more rollers rotatable about respective axes of rotation, a mechanism to capture a UAV, and a support to which the rollers are mounted in such a way as to place the axes of rotation in parallel in a common plane. When the plane is in a vertical orientation, the capture mechanism is enabled to capture a UAV positioned adjacent the rollers. By hovering the UAV in the vertical position there is no forward velocity or momentum, and hence the craft can more easily be captured and the motor can be shut down without damaging the UAV. Misalignment during recovery is mitigated by cushioning in the rollers and the ability of the capture mechanism to compensate for imperfect alignment.