Vertical Semiconductor Device Current Detection High-Resistance Electrode

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Current power semiconductor modules require additional space and complex manufacturing processes to detect current, increasing costs due to the separate disposition of resistor elements.

Innovation Solution

A vertical-type semiconductor device that utilizes a high-resistance electrode in the outer peripheral portion to measure potential difference and detect current without adding a new resistor element, effectively using the low current density area without increasing element size or altering layouts.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a resistor element is disposed separately from a power semiconductor element to detect current, then current detection function is achieved, but the device area increases and manufacturing complexity increases

Engineering Contradiction:
Improvecurrent detection functionVSAvoiddevice area
Core Design Contradiction:
ReliabilityVSArea of stationary object

Solution Approach 1:

The invention merges the current detection function with the existing power semiconductor element by forming a high-resistance electrode directly on the semiconductor substrate. This eliminates the need for a separate resistor element, thereby achieving current detection without increasing device area or manufacturing complexity.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The power semiconductor element is given multiple functions: it serves both as the power switching element and as the basis for current detection through the integrated high-resistance electrode. This multi-functionality approach allows current detection without adding separate components.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Reliability

If a resistor element is disposed separately from a power semiconductor element to detect current, then current detection function is achieved, but manufacturing process complexity increases

Engineering Contradiction:
Improvecurrent detection functionVSAvoidmanufacturing process complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The invention merges the current detection function with the existing power semiconductor element by forming a high-resistance electrode directly on the semiconductor substrate. This eliminates the need for a separate resistor element, thereby achieving current detection without increasing device area or manufacturing complexity.

Inventive Principle:
Principle #5Merging (Combining)

3Area of stationary object

If the outer peripheral portion is utilized for current detection, then no additional space is required, but the current density in this region must be sufficiently low

Engineering Contradiction:
Improvedevice areaVSAvoidcurrent detection accuracy
Core Design Contradiction:
Area of stationary objectVSReliability

Solution Approach 1:

The invention applies local quality by utilizing the outer peripheral portion of the semiconductor substrate where current density is naturally low. The high-resistance electrode is specifically formed in this region to detect current without being affected by high current density, thereby maintaining both compact area and detection accuracy.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables current detection without the need for additional resistor elements, simplifying manufacturing and reducing costs by utilizing the existing semiconductor structure to measure current through potential differences across high-resistance electrodes.

Implementation Method 1

a second electrode formed in the second surface through a high-resistance electrode whose resistance is Rs; and a third electrode formed along at least a part of the outer periphery of the second surface, wherein a potential difference Vs between the second and third electrodes is measured with a current I flowing between the first and second electrodes, and the current I is detected from the resistance Rs and the potential difference Vs

Methodology Applied
Scientific EffectElectrical Resistance: Electrical Resistance

Data Source

PatentUS7560773B2Semiconductor device
Publication Date: 2009.07.14 MITSUBISHI ELECTRIC CORP
  • US7560773B2 patent drawing
  • US7560773B2 patent drawing
  • US7560773B2 patent drawing

AI summary

A vertical-type semiconductor device for controlling a current flowing between electrodes opposed against each other across a semiconductor substrate, including: a semiconductor substrate having first and second surfaces opposed against each other; a first electrode formed in the first surface; a second electrode formed in the second surface through a high-resistance electrode whose resistance is Rs; and a third electrode formed along at least a part of the outer periphery of the second surface, wherein a potential difference Vs between the second and third electrodes is measured with a current I flowing between the first and second electrodes, and the current I is detected from the resistance Rs and the potential difference Vs.